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涂层初始缺陷诱导的C/SiC材料氧化损伤行为预测

孟繁夫 于明星 谭志勇 王一凡 张宏宇

孟繁夫, 于明星, 谭志勇, 等. 涂层初始缺陷诱导的C/SiC材料氧化损伤行为预测[J]. 复合材料学报, 2023, 40(10): 5958-5967. doi: 10.13801/j.cnki.fhclxb.20221228.004
引用本文: 孟繁夫, 于明星, 谭志勇, 等. 涂层初始缺陷诱导的C/SiC材料氧化损伤行为预测[J]. 复合材料学报, 2023, 40(10): 5958-5967. doi: 10.13801/j.cnki.fhclxb.20221228.004
MENG Fanfu, YU Mingxing, TAN Zhiyong, et al. Prediction for oxidation and damage behavior of C/SiC composites induced by initial coating defects[J]. Acta Materiae Compositae Sinica, 2023, 40(10): 5958-5967. doi: 10.13801/j.cnki.fhclxb.20221228.004
Citation: MENG Fanfu, YU Mingxing, TAN Zhiyong, et al. Prediction for oxidation and damage behavior of C/SiC composites induced by initial coating defects[J]. Acta Materiae Compositae Sinica, 2023, 40(10): 5958-5967. doi: 10.13801/j.cnki.fhclxb.20221228.004

涂层初始缺陷诱导的C/SiC材料氧化损伤行为预测

doi: 10.13801/j.cnki.fhclxb.20221228.004
基金项目: 国家自然科学基金(U20B2002);国防技术基础科研项目(JSZL2019203B003;2021-JCJQ-ZD-054-11)
详细信息
    通讯作者:

    于明星,博士,研究员,研究方向为飞行器总体设计 E-mail: ymxchyh@qq.com

  • 中图分类号: TB332;V414.8

Prediction for oxidation and damage behavior of C/SiC composites induced by initial coating defects

Funds: National Natural Science Foundation of China (U20B2002); Basic Scientific Research Program of National Defense Technology (JSZL2019203B003; 2021-JCJQ-ZD-054-11)
  • 摘要: 为评价涂层缺陷对陶瓷基复合材料力学性能的影响,以先驱体浸渍裂解(PIP)工艺平纹编织C/SiC材料为研究对象,观测统计了SiC涂层的初始缺陷形貌,并进行了900℃条件下的无应力氧化实验,获得了涂层缺陷附近纤维束的氧化损伤情况,模拟材料试验的实际特征建立了包含典型涂层缺陷的SiC基体与碳纤维束的材料细观模型。提出了一种基于扩散控制的氧化界面演化方法,并仿真不同缺陷条件下纤维束氧化损伤的空间扩展情况,得到材料强度、刚度衰减规律。结果表明,氧化气体由涂层缺陷进入材料内部,造成纤维束发生氧化损伤并进一步沿孔隙扩散,由此引起的材料质量损失和拉伸模量衰减的演化规律具有一致性,两者均可用于材料氧化程度的评价。涂层缺陷类型决定了纤维束的损伤发展和形貌特征,相同分布尺度下涂层开裂缺陷较剥落缺陷会导致更大的损伤区域和更显著的应力集中,通过不同类型涂层缺陷诱导的损伤程度对比,为高温服役热结构材料交付的质量评价提供支撑。

     

  • 图  1  平纹编织C/SiC材料试件

    Figure  1.  Plain woven C/SiC composite specimen

    图  2  C/SiC材料试件表面涂层形貌SEM图像

    Figure  2.  SEM image of coating topography on C/SiC specimen

    图  3  C/SiC材料试件涂层缺陷统计结果

    Figure  3.  Statistics of coating defects on C/SiC specimen

    图  4  C/SiC材料试件氧化形貌SEM图像

    Figure  4.  Oxidation topography SEM image of C/SiC specimen

    图  5  实验后C/SiC试件内部区域EDS分析结果

    Figure  5.  EDS results of the inner section of C/SiC specimen after experiment

    图  6  C/SiC材料氧化损伤演化模式示意图

    Figure  6.  Oxidation damage evolution mode of C/SiC specimen

    图  7  含平纹编织结构的C/SiC材料TexGen模型

    Figure  7.  C/SiC composite TexGen model with plain-woven structures

    图  8  含涂层缺陷的C/SiC材料有限元模型(FEM)组分划分

    Figure  8.  Components of finite element models (FEM) of C/SiC specimen with initial coating defects

    图  9  C/SiC材料有限元模型涂层缺陷位置

    Figure  9.  Positions of coating defects in C/SiC specimen FEM

    图  10  纤维束氧化损伤形貌

    Figure  10.  Oxidation topography of fiber

    图  11  有限元结果与SEM观测结果对比

    Figure  11.  Comparison of FEM results and SEM results

    图  12  氧化6 h后C/SiC控制体ΩC (线形开裂型缺陷的有限元模型)和ΩS (剥落型缺陷的有限元模型)拉伸应力

    Figure  12.  Tensile stress of C/SiC control volumes ΩC (FEM with cracking defect) and ΩS (FEM with spalling defect) after 6 h oxidation

    S—Stress

    图  13  ΩC拉伸模量-时间和质量-时间曲线

    Figure  13.  Tensile modulus-time and weight-time curves of ΩC

    图  14  取向角对ΩC拉伸模量和应力集中系数的影响

    Figure  14.  Effect of the orientation angle on tensile modulus and stress concentration factor of ΩC

    图  15  离心率对ΩS拉伸模量和应力集中系数的影响

    Figure  15.  Effect of the eccentricity on tensile modulus and stress concentration factor of ΩS

    表  1  平纹编织C/SiC材料各组分力学性能参数[26]

    Table  1.   Mechanical properties of the plain-woven C/SiC component materials[26]

    PropertyFiberMatrix
    E1/GPa 200.154 181.237
    E2/GPa 45.862 181.237
    G12/GPa 25.957 35.217
    G23/GPa 16.865 35.217
    ν12 0.234 0.15
    Content/vol% 42 48
    Notes: E1 and E2—Axial and radial tensile modulus; G12 and G23—Transverse and longitudinal shear modulus; ν12—Transverse Poisson's ratio.
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  • 收稿日期:  2022-10-25
  • 修回日期:  2022-12-12
  • 录用日期:  2022-12-19
  • 网络出版日期:  2022-12-29
  • 刊出日期:  2023-10-15

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