Preparation and properties of poly(butylene succinate-co-butylene diphenyl ether dicarboxylate)/polybutylene terephthalate composites
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摘要: 聚对苯二甲酸丁二醇酯 (PBT) 是半结晶热塑性聚合物,具有出色的尺寸稳定性、高的刚度和硬度、良好的耐化学性、力学性能和可加工性等优良特点。但其抗冲击性较低、韧性较差。采用将PBT与具有优异韧性的聚(丁二酸丁二醇-co-二苯醚二甲酸丁二醇)酯 (PBSO) 进行熔融共混以改善PBT的韧性。首先以二苯醚二甲酸 (OBBA)、丁二酸 (SA) 和丁二醇 (BDO) 为单体,以钛酸四丁酯为催化剂,采用先酯化后缩聚的两步法合成了PBSO。然后将不同质量比的PBSO与PBT 进行熔融挤出共混,研究复合材料的力学韧性、PBSO与PBT的相容性、结晶行为、热稳定性以及流变性能等。FT-IR、1H NMR、GPC测试分析了所合成PBSO的结构。力学性能测试表明,20wt%PBSO/PBT复合材料的拉伸强度为40.3 MPa,断裂伸长率达到82.1%,断裂能增加到24.7 MPa,冲击强度达到较大值23.2 kJ/m2,具有较高的拉伸强度和良好的韧性。动态热机械分析 (DMA) 和SEM结果发现,PBSO对PBT具有增容效果,PBSO/PBT是部分相容共混体系。差示扫描量热 (DSC) 和广角X射线衍射(WAXD) 结果显示,非晶聚合物PBSO的加入,降低了PBT的结晶度,但未改变PBT的晶体结构。热重分析 ( TGA)分析可知,PBSO/PBT复合材料具有良好的加工热稳定性。
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关键词:
- 聚(丁二酸丁二醇-co-二苯醚二甲酸丁二醇)酯 /
- PBT /
- 增韧 /
- 相容性 /
- 结晶行为
Abstract: Polybutylene terephthalate (PBT) is a semi-crystalline thermoplastic polymer with excellent dimensional stability, high stiffness and hardness, good chemical resistance, mechanical properties and processability. But its impact resistance is low and toughness is poor. PBT was melt blended with poly(butylene succinate-co-butylene diphenyl ether dicarboxylate) (PBSO), which has excellent toughness, to improve the toughness of PBT. Firstly, PBSO was synthesized by a two-step method of esterification and polycondensation, using diphenyl ether dicarboxylic acid (OBBA), succinic acid (SA) and butanediol (BDO) as monomers, and tetrabutyl titanate as catalyst. Then, PBSO/PBT with different mass ratios of PBSO and PBT were blended by melt-extrusion to study the toughening effect of PBSO on PBT. The mechanical toughness of blends, the compatibility of PBSO and PBT, crystallization behavior, thermal stability and rheological properties were studied. The structure of PBSO was characterized by FT-IR, 1H NMR and GPC. The mechanical performance test show that the tensile strength of the 20wt%PBSO/PBT composite material is 40.3 MPa, the elongation at break reach to 82.1%, the breaking energy increas to 24.70 MPa, and the impact strength is 23.2 kJ/m2, indicating a higher tensile strength and good toughness. Dynamic mechanical analysis (DMA) and SEM results indicate that PBSO has a compatibilizing effect on PBT, and PBSO/PBT is a partially compatible blend system. DSC and wide-angle X-ray diffraction (WAXD) results show that the addition of amorphous polymer PBSO reduce the crystallinity of PBT, but do not change the crystal structure of PBT. Thermogravimetric analysis (TGA) analysis demonstrated that the PBSO/PBT composite has a good processing thermal stability. -
图 1 先酯化后缩聚法合成脂肪族-芳香族共聚酯(PBSO)
Figure 1. Synthesis of poly(butylene succinate-co-butylene diphenyl ether dicarboxylate) (PBSO) via two-step process of esterification and polycondensation
OBBA—Diphenyl ether dicarboxylic acid; BDO—Butanediol; PBSO—Poly(butylene succinate-co-butylene diphenyl ether dicarboxylate); SA—Succinic acid; m, n—Degree of polymerization
表 1 不同PBSO含量的聚(丁二酸丁二醇-co-二苯醚二甲酸丁二醇)酯/聚对苯二甲酸丁二醇酯(PBSO/PBT)复合材料
Table 1. Poly(butylene succinate-co-butylene di-phenyl ether dicarboxylate)/polybutylene terephthalate (PBSO/PBT) composites with different content of PBSO
Samples Mass fraction of PBSO/wt% Mass fraction of PBT/wt% PBT 0 100 10%PBSO/PBT 10 90 20%PBSO/PBT 20 80 30%PBSO/PBT 30 70 表 2 PBSO的分子量及其分子量分布
Table 2. Molecular weight and its distribution of PBSO
Sample Mn/(104 g·mol−1) Mw/(104 g·mol−1) PDI PBSO 2.29 4.35 1.90 Notes: Mn—Number average molecular weight; Mw—Weight average molecular weight; PDI—Polydispersity index. 表 3 PBT、PBSO及PBSO/PBT力学性能数据
Table 3. Mechanical properties of PBT, PBSO and PBSO/PBT
Samples Tensile strength/MPa Elongation at break/% Fracture energy/MPa Impact strength/(kJ·m−2) PBSO 1.3 1523.4 7.86 — PBT 52.1 4.4 1.52 4.8 10%PBSO/PBT 49.0 24.6 11.62 12.7 20%PBSO/PBT 40.3 82.1 24.70 23.2 30%PBSO/PBT 28.4 110.2 25.07 24.9 表 4 PBT和PBSO/PBT的热性能和结晶度
Table 4. Thermal properties and percentage crystallinity of PBT and PBSO/PBT
Samples First cooling Second heating Tc/℃ ΔHc/(J·g−1) Tm-1/℃ Tm-2/℃ ΔHm/(J·g−1) Xc-1/% Xc-2/% PBT 194.2 52.2 215.9 225.5 50.7 35.6 44.4 10%PBSO/PBT 189.9 48.4 214.7 223.7 42.8 33.5 41.2 20%PBSO/PBT 189.2 42.9 214.8 222.8 37.1 32.7 38.8 30%PBSO/PBT 186.9 37.9 215.0 222.5 30.7 30.9 36.9 Notes: Tc—Crystallization temperature; ΔHc—Enthalpy of crystallization; Tm-1—First melting tempe rature;Tm-2—Second melting temperature;ΔHm—Melting enthalpy;Xc-1—First crystallinity;Xc-2—Second crystallinity. 表 5 PBT、PBSO及PBSO/PBT的热重分析数据
Table 5. Thermogravimetric analysis data of PBT, PBSO and PBSO/PBT
Samples T5%/℃ Tmax/℃ PBSO 367.4 435.7 PBT 396.3 429.5 10%PBSO/PBT 387.0 428.6 20%PBSO/PBT 384.0 427.9 30%PBSO/PBT 382.6 427.6 Notes: T5%—5% Decomposition temperature;Tmax—Maximum decomposition temperature. -
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