生物基离子液体/水性聚氨酯上浆剂组成调控及碳纤维复合材料界面性能

Composition Regulation of Bio-based Ionic Liquid/Water-based Polyurethane Bleaching Agent and Interface Properties of Carbon Fiber Composites

  • 摘要: 针对反应型离子液体(IL)在水性聚氨酯(WPU)化学环境中的配比适用性及界面调控问题,引入L-苹果酸/三乙胺IL,构建WPU∶IL固体质量比分别为1∶0.4、1∶0.8和1∶1.2的复合上浆体系。重点考察IL含量对碳纤维(CF)表面涂覆状态、CF/环氧树脂(EP)复合材料弯曲性能、层间剪切强度(ILSS)、界面剪切强度(IFSS)及界面失效行为的影响。结果表明,复合材料界面性能随IL含量增加呈明显的先升高后降低趋势。当WPU∶IL=1∶0.8时,CF表面形成较连续、均匀的涂覆层,CF/EP的ILSS、IFSS和弯曲强度分别达到75.0 MPa、104.6 MPa和1681 MPa,较未上浆CF/EP分别提高102.7%、94.4%和52.1%,且均高于商用上浆CF复合材料。断口及单纤维脱粘形貌表明,该配比有效抑制界面脱粘,使失效向界面/基体混合模式转变。模型反应、FTIR及LF-NMR结果表明,IL具有与EP反应并影响其网络构筑的能力。研究表明,WPU/IL体系具有明显的组成依赖性,1∶0.8为所考察配比中的较优组成。

     

    Abstract: To address the compatibility and interfacial modulation of reactive ionic liquids (ILs) in aqueous polyurethane (WPU) chemical environments, L-malic acid/triethylamine IL was introduced to construct composite sizing systems with WPU∶IL solid mass ratios of 1∶0.4, 1∶0.8, and 1∶1.2. The effects of IL content on carbon fiber (CF) surface coating morphology, flexural properties, interlaminar shear strength (ILSS), interfacial shear strength (IFSS), and interfacial failure behavior of CF/epoxy (EP) composites were systematically investigated. Results indicate that the interfacial performance of the composites initially increases and then decreases with increasing IL content. At a WPU∶IL ratio of 1∶0.8, a relatively continuous and uniform coating layer forms on the CF surface, achieving ILSS, IFSS, and flexural strength values of 75.0 MPa, 104.6 MPa, and 1681 MPa for CF/EP, respectively—representing improvements of 102.7%, 94.4%, and 52.1% compared to unsized CF/EP, and all exceeding those of commercially sized CF composites. Fracture surface and single-fiber debonding morphologies reveal that this composition effectively suppresses interfacial delamination, shifting the failure mode toward a mixed interface/matrix mode. Model reactions, FTIR, and LF-NMR analyses demonstrate that the IL can react with EP and influence its network formation. The study shows that the WPU/IL system exhibits significant composition dependence, with 1∶0.8 being the optimal ratio among those examined.

     

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