纳米SiO2改性渗透结晶型涂层水泥砂浆冻融孔结构演化及防护机制

Pore structure evolution and protection mechanism of cement mortar coated with nano-SiO2-modified cementitious capillary crystalline waterproofing material under freeze-thaw cycles

  • 摘要: 为揭示冻融环境下纳米SiO2改性水泥基渗透结晶型防水材料(CCCW)涂层水泥砂浆的孔结构演化规律及防护机制,针对CCCW涂层改性后冻融孔结构调控规律及界面致密化机制尚不明确的问题,对0、0.5%、1.0%和1.5%四个纳米SiO2掺量进行质量损失率与抗压强度测试,确定1.0%~1.5%为较优掺量区间;进而选取1.0%为代表性掺量,采用SEM、EDS和X-CT等方法研究不同冻融阶段试件的孔结构参数与界面特征。结果表明:经125次冻融循环后,1.0%NS/CW涂层质量损失率较0%NS/CW组降低1.50个百分点,抗压强度保持率达77.3%。经100次冻融后,无防护试件孔隙率增至4.51%,约为冻融前的3倍,体分形维数增幅12.6%;0%NS/CW涂层可在一定程度上延缓孔隙扩展,但随涂层开裂剥落加剧,后期防护作用减弱;1.0%NS/CW涂层可渗透至表层孔隙和微裂纹中,在涂层—基体过渡区形成以Ca、O为主、伴随Si的致密化结晶结构,有助于降低孔隙连通性,其孔隙率为2.64%,较无防护组和0%NS/CW组分别降低41.5%和23.3%,体分形维数仅增大2.0%,片层孔隙率极差较两组分别减小44.3%和36.5%。在所考察的掺量范围内,1.0%NS/CW涂层从孔结构稳定性与界面致密化两个层面展现出明确的抗冻防护效果。

     

    Abstract: To reveal the pore structure evolution and protection mechanism of cement mortar coated with nano-SiO2-modified cementitious capillary crystalline waterproofing material (CCCW) under freeze–thaw cycles, and to address the limited understanding of freeze–thaw pore structure regulation and interfacial densification induced by nano-SiO2 modification of CCCW, mass loss and compressive strength tests were conducted on cement mortar specimens with four nano-SiO2 contents (0, 0.5%, 1.0%, and 1.5%). Among these, 1.0%–1.5% was identified as the favorable dosage range. The 1.0% dosage was then selected as the representative content, and SEM, EDS, and X-CT were employed to investigate the pore structure parameters and interfacial characteristics of uncoated specimens, specimens coated with unmodified CCCW (0%NS/CW), and specimens coated with 1.0%NS/CW at different freeze–thaw stages. The results showed that after 125 freeze–thaw cycles, the mass loss of the 1.0%NS/CW group was 1.50 percentage points lower than that of the 0%NS/CW group, and its compressive strength retention reached 77.3%. After 100 freeze–thaw cycles, the porosity of uncoated specimens increased to 4.51%, approximately three times that before freeze–thaw cycling, and the three-dimensional fractal dimension increased by 12.6%. The 0%NS/CW coating retarded pore expansion to a certain extent; however, its protective effect weakened at later stages owing to progressive coating cracking and spalling. In contrast, the 1.0%NS/CW coating penetrated into surface pores and microcracks and formed a densified crystalline structure dominated by Ca and O and accompanied by Si in the coating–substrate transition zone, which helped reduce pore connectivity. After 100 freeze–thaw cycles, the porosity of the 1.0%NS/CW group was 2.64%, 41.5% and 23.3% lower than that of the uncoated and 0%NS/CW groups, respectively; the three-dimensional fractal dimension increased by only 2.0%, and the range of lamellar porosity decreased by 44.3% and 36.5% compared with the other two groups. Within the nano-SiO2 dosage range considered, the 1.0%NS/CW coating demonstrated clear freeze–thaw protective effects from the perspectives of both pore structure stability and interfacial densification.

     

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