高温热解损伤对碳纤维/环氧树脂基复合材料层合板冲击后剩余压缩强度的影响

Effect of high temperature pyrolysis damage on residual strength of compression after impact for carbon fiber/epoxy resin composite laminates

  • 摘要: 复合材料在高温环境下会发生一系列的物理化学反应,基体和基纤界面在高温热解后会产生损伤。这些热解损伤会降低复合材料的力学性能,进而影响结构的承载能力。为了研究高温热解损伤对碳纤维/环氧树脂基复合材料(CFRP)层合板冲击后剩余压缩强度的影响,本文开展了一系列不同高温条件下CFRP层合板热解实验与冲击后压缩实验,借助扫描电镜(SEM)、超声C扫和数字图像相关技术(DIC)等多种表征手段,研究高温热解损伤对CFRP层合板冲击后压缩剩余强度与失效模式的影响机制。研究结果表明,当CFRP层合板的热解失重率为0.35%、1.4%、4.8%和9.2%时,对应的冲击后剩余压缩强度相较于未热解试样分别降低了7.49%、36.61%、54.51%和89.43%。高温热解后的CFRP层合板的抗冲击能力和冲击后剩余压缩强度随着复合材料热解程度的升高而逐渐降低,尤其是在热解温度超过了250℃时CFRP层合板的抗冲击性能出现了显著下降,这是由于高温环境下热解孔洞大量的萌生和发展以及层间/层内不同方向的热应力均会导致复合材料内部产生较大的分层损伤和层内裂纹,进一步导致复合材料力学性能退化和层间性能降低。随着CFRP复合材料热解损伤程度逐渐增大,含热解损伤的CFRP层合板冲击后压缩失效模式主要由局部屈曲导致的剪切破坏转变成为由层间性能降低导致的分层破坏。该实验结果可为高温热解环境下复合材料结构设计与安全性评估提供一定的指导。

     

    Abstract: Composite materials undergo a series of physical and chemical reactions in high-temperature environments, and the matrix and matrix-fiber interface will be damaged after high-temperature pyrolysis. Such pyrolytic damage reduces the mechanical properties of composite materials, thereby affecting the load-bearing capacity of the structure. To investigate the influences of high-temperature pyrolytic damage on the residual strength of compression after impact (CAI) of carbon fiber/epoxy matrix composite (CFRP) laminates, this study conducted a series of pyrolysis experiments and CAI tests on CFRP laminates under different high-temperature conditions. Various characterization techniques, including scanning electron microscopy (SEM), ultrasonic C-scan, and digital image correlation (DIC), were utilized to explore the influence mechanism of high-temperature pyrolysis damage on the residual compressive strength and failure modes of CFRP laminates after impact. The results indicated that when the pyrolysis-induced weight loss rates of CFRP laminated samples were 0.35%, 1.4%, 4.8% and 9.2%, their related residual compressive strengths after impact decreased by 7.49%, 36.61%, 54.51% and 89.43%, respectively, compared to non-pyrolyzed samples. As the pyrolysis degree of composite materials increases, the impact resistance and residual compressive strength of CFRP laminates after high-temperature pyrolysis gradually decrease, especially when the pyrolysis temperature exceeds above 250℃, the impact resistance performance of CFRP laminates shows a significant decrease. This is due to the initiation and development of pyrolysis pores, as well as the different directions of thermal stress between/within layers, which can cause significant delamination damage and intralaminar cracks inside the composite materials, further leading to the degradation of mechanical properties and interlayer performance of the composite materials. With the gradual increase of pyrolysis damage of CFRP composite materials, the CAI failure mode of CFRP laminates with pyrolysis damage mainly transitions from local buckling-induced shear failure to delamination failure caused by interlayer property reduction. The experimental results can provide valuable guidance for structural design and safety assessment of composite materials in high-temperature pyrolytic environments.

     

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