基于本征电极的碳纤维-铝结构储能复合材料新构型设计与性能研究

Design and Performance of a Novel Intrinsic-Electrode-Based Carbon Fiber Aluminum Structural Battery Composites Configuration

  • 摘要: 碳纤维-铝结构储能复合材料兼具结构承载与储能特性而受到广泛关注。然而,现有的构型通常依赖活性涂层提供电化学活性,这不仅会引入额外质量,还会形成薄弱界面。针对上述问题,本研究提出了一种基于本征电极的碳纤维-铝结构储能复合材料新构型。研究发现,高模量沥青基碳纤维HM70由于其独特的微观结构,无需表面改性即可直接作为铝储能体系正极。基于此,以HM70碳纤维为本征电极,结合玻璃纤维织物隔膜、铝网负极和多孔树脂结构电解质,通过真空灌注一体化工艺制备了碳纤维-铝结构储能复合材料。测试结果表明,HM70作为本征电极时,在50 mA·g−1 下放电比容量达到57.75 mAh·g−1,循环 200 圈后容量保持率为73.7%,其初始放电比容量约为石墨正极的84%。GITT 结果表明,AlCl4 在 HM70 碳纤维中的扩散系数位于10−8-10−11 cm2·s−1 范围内,说明其具备良好的离子扩散动力学。所制备复合材料在 100 mA·g−1 下放电比容量达到31.7 mAh·g−1,循环 500 圈后仍保持稳定容量输出;拉伸强度、弯曲强度和弯曲模量分别达到 754 MPa、237 MPa 和 93 GPa,实现了优异的力电性能。上述结果表明,高模量沥青基碳纤维可作为铝体系本征电极构建兼具优异承载性能与储能性能的结构储能复合材料,为本征电极型结构储能复合材料的设计提供了新的研究思路。

     

    Abstract: Carbon fiber–aluminum structural battery composites have attracted widespread attention owing to their integrated structural load-bearing and battery capabilities. However, existing configurations generally rely on active coatings to provide electrochemical activity, which not only introduce additional mass but also create weak interfaces. To address these issues, this study proposes a novel intrinsic-electrode-based carbon fiber–aluminum structural battery composite configuration. It was found that the high-modulus pitch-based carbon fiber HM70, due to its unique microstructure, can serve directly as the cathode in an aluminum battery system without surface modification. Based on this finding, a carbon fiber–aluminum structural battery composite was fabricated via an integrated vacuum infusion process using HM70 carbon fiber as the intrinsic cathode, together with glass fiber fabric as the separator, aluminum mesh as the anode, and porous resin as the structural electrolyte. The results show that, when used as an intrinsic cathode, HM70 delivers a specific discharge capacity of 57.75 mAh·g−1 at 50 mA·g−1, with a capacity retention of 73.7% after 200 cycles, achieving approximately 84% of the aluminum-storage performance of a graphite cathode. GITT results indicate that the diffusion coefficient of AlCl4 in HM70 carbon fiber lies in the range of 10−8-10−11 cm2·s−1, demonstrating favorable ion diffusion kinetics. The fabricated composite exhibits a specific discharge capacity of 31.7 mAh·g−1 at 100 mA·g−1 and maintains stable capacity output after 500 cycles. Its tensile strength, flexural strength, and flexural modulus reach 754 MPa, 237 MPa, and 93 GPa, respectively, indicating that both its mechanical and electrochemical performances are at a leading level. These results demonstrate that high-modulus pitch-based carbon fiber can serve as an intrinsic cathode in aluminum-based systems to construct structural battery composites with both excellent load-bearing capability and battery performance, providing a new strategy for the design of intrinsic-electrode-based structural battery composites.

     

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