外突褶皱及其打磨处理对层合板弯曲失效行为影响

Influence of out-of-plane wrinkle and its grinding treatment on bending failure behavior of the laminates

  • 摘要: 外突褶皱缺陷是复合材料常见的工艺缺陷之一,研究褶皱及其打磨处理对复合材料失效行为的影响是开展缺陷评定的重要基础。本文采用实验和数值分析相结合的方法研究外突褶皱缺陷和打磨处理对层合板弯曲失效行为的影响。实验方面,通过“横条法”人为引入褶皱缺陷,制备并开展了9组试样的四点弯曲测试。数值分析方面,建立了高保真度含褶皱层合板失效分析有限元模型,对复合材料层合板的层内失效和层间失效进行分析。试验结果表明:外突褶皱会小幅降低层合板弯曲承载力,下降幅度小于5%;打磨后试样承载力显著降低,影响程度与褶皱大小呈正相关性,且打磨褶皱位于受压侧比受拉侧的影响程度更大。SSW-U/L组分别下降15.91%与11.54%,SLW-U/L组分别下降29.78%与21.57%。数值分析发现,对于外突褶皱层合板,褶皱位于受压侧时,纤维压缩失效首先产生于褶皱边缘位置。对于打磨褶皱层合板,当褶皱位于受压侧时,首先打磨断层处出现分层损伤,随后褶皱下方纤维层褶皱边缘出现纤维压缩失效;当褶皱位于受拉侧时,打磨断层内基体拉伸失效诱发端部分层,随后层合板受压面出现纤维压缩失效。

     

    Abstract: Wrinkle defect is one of the common defects in manufacturing process of composite structures. It is valuable to study the impact of wrinkle defects and their grinding treatment on failure behavior, which lies basement for the assessment of manufacturing defects. In this paper, both experimental and numerical analysis methods were used to study the influence of out-of-plane wrinkle defect and its grinding treatment on the bending failure behavior of laminates. In terms of experiment, nine groups of samples were prepared with artificial wrinkle defects by the ‘transverse strip method’. Four-point bending test were carried out to evaluate the bending failure process. In numerical analysis, a high fidelity 3D finite element model of wrinkled laminates were developed to analysis its progressive failure process. The test results show that the bending bearing capacity of laminates can be slightly reduced by out-of-plane wrinkle defects with a decrease within 5%. The grinding treatment would significantly further reduce the capability. The influence degree of grinding is positively related to the size of wrinkles. The influence of grinding wrinkles located on the compressive side is more significant than that on the tensile side. The ultimate strength of SSW-U/L decreased by 15.91% and 11.54%, and that of SLW-U/L decreased by 29.78% and 21.57%. Numerical results reveals that, for the case of wrinkles located at the compressive side, the fiber compression failure firstly occurs at the edge of the wrinkled layer. For the grinded laminates, when the wrinkles are located on the compression side, the layer delaminated at the grinded end firstly, and subsequently the fiber compressive failure occurs in the compressive layers. When the wrinkles are located on the tensile side, the delamination is derived by matrix tensile failure in the grinded layer, and is induced, and then fiber compression failure occurs in the compressive layers.

     

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