CFRP-橡胶叠层复合材料吸能设计与低速冲击性能优化

Energy dissipation mechanism and low-velocity impact performance optimization of CFRP-rubber laminated composites

  • 摘要: 为提高碳纤维树脂基复合材料 (Carbon fiber reinforced polymer composite,CFRP) 的抗冲击性能,采用CFRP与橡胶交替铺层,通过“层数增多-厚度细化”的策略设计了3种CFRP-橡胶叠层结构,进行了不同能量下的低速冲击实验,探究了不同叠层试样在低速冲击下的力学行为及损伤机制。研究结果表明,在橡胶总厚度不变的情况下,含1、3、5层橡胶的CFRP-橡胶叠层材料均有效降低了CFRP试样的峰值载荷。其中,含3层和5层橡胶的叠层材料冲击力呈现出双峰值特征。随着橡胶层数增加,最高峰值载荷呈下降趋势,而最大位移和能量吸收能力显著提升。在损伤形态方面,CFRP-橡胶试样的损伤模式主要表现为界面分层和沿厚度方向的不可逆变形。当橡胶层数超过一定值时,能量吸收提升缓慢,且高能量冲击下结构不可逆变形过大。引入3层橡胶的CFRP叠层试样在相同总橡胶厚度下,通过橡胶与CFRP逐层缓冲-承载的协同作用,在抗冲击性能与结构完整性之间实现了较优平衡。

     

    Abstract: To improve the impact resistance of carbon fiber reinforced polymer composites (CFRP), a CFRP-rubber alternating layup strategy was adopted, and three types of CFRP-rubber laminated structures were designed using a "layer-number increase versus thickness-refinement" approach. Low-velocity impact tests were conducted at different energy levels to investigate the mechanical behavior and damage mechanisms of the laminated specimens under impact. The results show that, while keeping the total rubber thickness constant, CFRP-rubber laminates with 1, 3, and 5 rubber layers exhibit the effectively reduced peak force compared with CFRP specimens. Among them, the impact force of laminates with 3 and 5 rubber layers exhibits a double-peak characteristic. As the number of rubber layers increases, the maximum peak of impact force gradually decreases, while the maximum displacement and energy absorption capacity significantly improve. The damage morphology of CFRP-rubber specimens mainly manifests as interfacial delamination and through-thickness irreversible deformation. When the number of rubber layers exceeds a certain value, the improvement in energy absorption slows down, and the irreversible deformation of the structure at high impact energy becomes excessive. The CFRP laminated specimens with three rubber layers achieve an optimal balance between impact resistance and structural integrity under the same total rubber thickness, enabled by the synergistic cushioning-load-bearing interaction between rubber and CFRP layers.

     

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