生物基DOPO衍生阻燃固化剂的合成及其对环氧树脂阻燃性能的提升

Synthesis of a bio-based DOPO-derived flame-retardant curing agent for enhanced flame retardancy of epoxy resin

  • 摘要: 针对环氧树脂(EP)易燃以及现有9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)衍生阻燃剂主要依赖不可再生的石油基资源的问题,以生物基衣康酸(ITA)和DOPO为原料,合成了一种兼具固化与阻燃功能的生物基反应型磷系阻燃剂DOPO-ITA。采用FTIR、1H NMR、31P NMR和MS对DOPO-ITA结构进行表征,并对其改性环氧树脂的固化行为、热稳定性、阻燃性能、燃烧行为、热机械性能、力学性能、光学性能及阻燃机制进行了系统研究。结果表明,当体系磷含量为2.3wt%时,DOPO-ITA2.3/EP达到UL-94 V-0等级,极限氧指数提升至38.1%,峰值热释放速率和总热释放量分别降低70.4%和24.1%,残炭率由3.45wt%增加至7.94wt%。同时,玻璃化转变温度提高18.8 ℃,拉伸强度、弯曲强度和弯曲模量分别提升25.8%、13.8%和59.0%,而断裂伸长率仅下降6.0%;此外,800 nm处透光率由75.49%提升至87.92%。阻燃机制分析表明,DOPO-ITA通过促进形成致密炭层,并释放活性含磷自由基和CO2等惰性气体,实现凝聚相与气相协同阻燃。该研究为高性能生物基反应型环氧阻燃材料的开发提供了一种绿色、高效的设计策略。

     

    Abstract: Epoxy resin (EP) is inherently flammable, and existing 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO)-derived flame retardants mainly rely on non-renewable petroleum-based resources. In this work, a bio-based reactive phosphorus-containing flame retardant, DOPO-ITA, was synthesized from bio-based itaconic acid (ITA) and DOPO, integrating curing and flame-retardant functions. The chemical structure of DOPO-ITA was characterized by Fourier transform infrared spectroscopy (FTIR), proton nuclear magnetic resonance (1H NMR), phosphorus nuclear magnetic resonance (31P NMR), and mass spectrometry (MS). The influence of DOPO-ITA on the curing behavior, thermal stability, flame retardancy, combustion behavior, thermomechanical properties, mechanical properties, optical properties, and flame-retardant mechanism of epoxy resin was investigated. At a phosphorus content of 2.3wt%, the DOPO-ITA2.3/EP achieved a UL-94 V-0 rating, with the limiting oxygen index reaching 38.1%. The peak heat release rate and total heat release decreased by 70.4% and 24.1%, respectively, while the char residue increased from 3.45wt% to 7.94wt%. Meanwhile, the glass transition temperature was elevated by 18.8℃, and the tensile strength, flexural strength, and flexural modulus were enhanced by 25.8%, 13.8%, and 59.0%, respectively, whereas the elongation at break decreased by only 6.0%. Furthermore, the light transmittance at 800 nm increased from 75.49% to 87.92%. Flame-retardant mechanism analysis revealed that DOPO-ITA facilitated the formation of a compact char layer and released phosphorus-containing active radicals and inert gases such as CO2, resulting in synergistic flame retardancy in the condensed and gas phases. This study provides a green and efficient strategy for developing high-performance bio-based reactive flame-retardant epoxy materials.

     

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