柔性烧蚀复合材料结构调控及烧蚀机理研究进展

Advances in structural regulation and ablation mechanism of flexible ablative composite materials

  • 摘要: 柔性烧蚀复合材料是航天装备极端高温服役环境的关键热防护材料,当前以三元乙丙、硅橡胶为主要基体的材料体系面临热防护性能与轻量化难以协同提升、填料–基体界面相容性差及实际工况下烧蚀机制尚未明晰的三大关键挑战。为提升抗烧蚀能力添加大量无机填料,易引发填料分散不均,与基体界面结合薄弱等问题,加剧性能与密度的不平衡;真实工况下烧蚀机理尚不明确,难以从本质揭示烧蚀过程中的结构演变与失效规律,无法为界面精准调控及性能–轻量化协同设计提供理论支撑。本文综述了近年来柔性烧蚀复合材料在基体改性、界面调控及烧蚀机制等方面的研究进展,重点分析基体、界面与烧蚀行为之间的构效关系,以期为突破热防护性能与轻量化协同设计瓶颈、发展高性能柔性热防护材料提供理论参考。

     

    Abstract: Flexible ablative composites are key thermal protection materials for aerospace equipment serving in extreme high-temperature environments. Currently, the material systems mainly based on ethylene propylene diene monomer and silicone rubber face three critical challenges: it is difficult to synergistically improve thermal protection performance and lightweighting, the filler-matrix interface compatibility is poor, and the ablation mechanism under actual working conditions remains unclear. Adding a large amount of inorganic fillers to improve ablation resistance tends to cause problems such as uneven filler dispersion and weak interfacial bonding between fillers and matrix, which exacerbates the imbalance between performance and density. Additionally, the ablation mechanism under real working conditions remains undetermined, making it impossible to essentially reveal the structural evolution and failure laws during the ablation process, and failing to provide theoretical support for precise interface regulation and synergistic design of performance and lightweighting. This paper reviews the research progress of flexible ablative composites in matrix modification, interface regulation and ablation mechanism in recent years, and focuses on analyzing the structure-activity relationship between matrix, interface and ablation behavior, aiming to provide theoretical reference for breaking through the bottleneck of synergistic design of thermal protection performance and lightweighting and developing high-performance flexible thermal protection materials.

     

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