DOPS基氮杂环阻燃剂改性环氧树脂的阻燃性能与作用机制

Flame-Retardant Performance and Mechanism of Epoxy Resin Modified with a DOPS-Based Nitrogen-Containing Heterocyclic Flame Retardant

  • 摘要: 针对环氧树脂(EP)燃烧过程中热释放量与烟气生成量大且难以同步提升阻燃与力学性能的问题,通过分子结构设计,将生物基丁香酚结构单元、三嗪三酮环和磷杂菲单体9,10-二氢-9-氧杂-10-磷杂菲-10-硫化物(DOPS)基团构建于同一阻燃剂分子中,合成一种新型DOPS基氮杂环阻燃剂TGED,并将其应用于EP的阻燃改性。通过FTIR、NMR及HR-MS等结构表征方法,确认TGED的分子结构;结合TG、LOI、UL-94、CCT、SEM、Raman及TG-FTIR等系统探究阻燃EP的综合性能与阻燃机制。测试结果表明,TGED可改变EP的热降解行为,降低体系热失重速率,提升高温成炭性能;TGED-10/EP在700℃时的残炭率提升至34.02%,LOI值为33.8%,并达到UL-94 V-0级,其热释放速率峰值(pk-HRR)、总热释放量(THR)及总烟生成量(TSP)较纯EP分别降低61.98%、65.64%和61.91%;与纯EP相比,其弯曲、拉伸和缺口冲击强度分别提升23.49%、30.64%和37.15%,阻燃剂TGED实现了阻燃与力学性能的协同增效,突破了传统改性材料性能制衡的瓶颈。阻燃机制研究表明,TGED对EP的阻燃作用源于气相与凝聚相的协同阻燃机制。本研究将为高性能阻燃EP的开发提供全新的分子设计策略。

     

    Abstract: To address the high heat release and smoke generation of epoxy resin (EP) during combustion, as well as the difficulty in simultaneously enhancing its flame-retardant and mechanical properties, a novel DOPS-based nitrogen-containing heterocyclic flame retardant, TGED, was synthesized through molecular structure design. In this molecule, bio-based eugenol structural units, triazine-trione rings, and a phosphorophilli-monomer 9,10-dihydro 9-oxa-10-phosphorophilli-10-sulfide (DOPS) groups were integrated into a single flame-retardant molecular framework. The synthesized TGED was subsequently applied to the flame-retardant modification of EP. The chemical structure of TGED was confirmed by FTIR, NMR, and HR-MS. The comprehensive properties and flame-retardant mechanism of the modified EP were systematically investigated using TG, LOI, UL-94, cone calorimetry, SEM, Raman spectroscopy, and TG-FTIR. TGED altered the thermal degradation behavior of EP, reduced its mass-loss rate, and promoted char formation at elevated temperatures. At a loading of 10wt%, TGED-10/EP exhibited a char yield of 34.02% at 700℃, an LOI of 33.8%, and a UL-94 V-0 rating. Compared with neat EP, its peak heat release rate, total heat release, and total smoke production decreased by 61.98%, 65.64%, and 61.91%, respectively, while its flexural, tensile, and notched impact strengths increased by 23.49%, 30.64%, and 37.15%, respectively. Thus, TGED simultaneously enhanced the flame retardancy and mechanical properties of EP, alleviating the conventional trade-off between these properties. Mechanistic analysis demonstrated that TGED exerted its flame-retardant effect through the combined actions of gas-phase flame inhibition and condensed-phase char protection. This study provides a new molecular design strategy for developing high-performance flame-retardant EP.

     

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