风沙冲蚀下碳纤维布剩余力学性能

Residual mechanical properties of carbon fiber sheet under blown-sand erosion

  • 摘要: 为了探究碳纤维增强复合材料布的抗风沙冲蚀性能,以冲蚀角度和沙流量为变量,开展了碳纤维布的模拟风沙冲蚀试验,并测试了其剩余力学性能。扫描电子显微镜(Scanning electron microscope,SEM)测试结果表明较小的冲蚀角度下,冲蚀作用主要表现为水平切削,较大的冲蚀角度下,冲蚀作用转变为垂直冲击,沙流量的增加会显著影响碳纤维布的损伤形态。风沙冲蚀损伤主要表现为环氧胶体的剥落以及纤维束的折断。当沙流量较小时,低角度的冲蚀造成损伤严重,抗拉强度下降约14.6%,当沙流量较大时,大角度的冲蚀作用影响更大,抗拉强度下降了26.1%。不论是低角度还是大角度的冲蚀作用,随着沙流量的持续增加,碳纤维布的抗拉强度均会呈下降趋势,但冲蚀角度和沙流量对碳纤维布弹性模量的影响轻微,弹性模量波动的幅值基本在5%。冲蚀角度和沙流量的增加会造成冲蚀区损伤和变形的累积,致使该区域的应变数值大于临近区域。应变云图分布表明随着沙流量增加,在较高的荷载等级下材料的应力集中现象逐步凸显。基于试验数据提出了剩余力学性能预测模型,能够较好地计算碳纤维布的抗拉强度和弹性模量,可指导碳纤维布在风沙环境中的工程实践。

     

    Abstract: To explore the blown-sand erosion resistance of carbon fiber reinforced polymer sheet, a simulation blown-sand erosion test was conducted with erosion angle and sand flow rate as variables, and the residual mechanical properties were tested. The scanning electron microscope (SEM) test results show that at a smaller erosion angle, the erosion effect is mainly horizontal cutting, while at a larger erosion angle, the erosion effect changes to vertical impact. An increase in sand flow rate significantly affects the damage morphology of the carbon fiber sheet. Wind-sand erosion damage is mainly manifested as the peeling of epoxy resin and the fracture of fiber bundles. When the sand flow rate is small, low-angle erosion causes more severe damage, with the tensile strength decreasing by approximately 14.6%. When the sand flow rate is large, the influence of high-angle erosion is greater, with the tensile strength dropping by 26.1%. Regardless of whether it is low-angle or high-angle erosion, with the continuous increase of sand flow rate, the tensile strength of the carbon fiber sheet will show a downward trend, but the erosion angle and sand flow rate have a slight effect on the elastic modulus of the carbon fiber sheet, and the amplitude of elastic modulus fluctuation is basically 5%. The increase in erosion angle and sand flow rate will cause the accumulation of damage and deformation in the erosion area, resulting in a higher strain value in this area than in the adjacent area. The strain figure distribution indicates that with the increase of sand flow rate, the stress concentration phenomenon of the material gradually becomes prominent at higher load levels. Based on the test data, a prediction model for the residual mechanical properties was proposed, which can accurately calculate the tensile strength and elastic modulus of the carbon fiber sheet and can guide the engineering practice of carbon fiber sheet in blown-sand environments.

     

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