隧道不同喷射部位SUHPC工作性能、强度特性及微结构特征

Working performance, strength characteristics and microstructural characteristics of SUHPC at different spraying locations in tunnel

  • 摘要: 超高性能混凝土(UHPC)由于具备高强度、高耐久性等特点,被广泛应用于工程结构加固设计和施工。为探究隧道不同喷射部位SUHPC工作性能、强度特性及其微结构特征,开展流动性、凝结时间以及喷射测试,分析隧道不同部位对SUHPC一次最大喷射厚度、抗压强度和微孔结构的影响规律。结果表明,SUHPC一次最大喷射厚度与部位拱角呈指数递减关系。拱顶、拱肩、拱腰、边墙的一次最大喷射厚度分别为4.0 cm、5.0 cm、6.8 cm、9.10 cm。不同龄期的SUHPC抗压强度均与部位拱角呈非线性递减关系。拱顶和边墙处28天强度分别为108.3 MPa、124.1 MPa,强度降低了12.7%,而拱肩仅比拱腰处的强度降低了2.7%。XRD、SEM、MIP结果均表明随着拱角增大,SUHPC中孔隙结构占比增大:边墙和拱顶处的孔隙率分别为8.81%、10.08%,大于5000 nm大孔比例由17%增至29%。并且,拱顶喷层的法向自重分量最大,不利于SUHPC发生水化,说明受喷面姿态改变造成的成型密实度下降和大孔缺陷增加,是SUHPC强度梯度形成的重要微观原因。本文建立的厚度和强度经验关系适用于本文材料体系和喷射参数,可为SUHPC隧道加固喷射厚度控制和性能评价提供参考。

     

    Abstract: Ultra-high performance concrete (UHPC) has been extensively used in the design and construction of engineering structural reinforcement due to its high strength, excellent durability, and other characteristics. This study aims to explore the workability, strength characteristics, and microstructural characteristics of sprayed UHPC (SUHPC) at different tunnel spraying locations. Flowability, setting time, and field spraying tests were conducted to analyze the effects of tunnel positions on the maximum single-pass spraying thickness, compressive strength, and micro-pore structure of SUHPC. The results indicate that the maximum single-pass spraying thickness of SUHPC decreases exponentially with the increase of tunnel arch angle. The values are 4.0 cm, 5.0 cm, 6.8 cm, and 9.10 cm at the arch crown, arch shoulder, arch waist, and side wall, respectively. The compressive strength of SUHPC at different curing ages shows a nonlinear declining trend with the increasing arch angle. Specifically, the 28-day compressive strength is 108.3 MPa at the crown and 124.1 MPa at the sidewall, with a strength reduction of 12.7%, while the strength reduction from the arch waist to the shoulder is only 2.7%. Combined results of XRD, SEM, and MIP reveal that the pore proportion of SUHPC increases with the rising arch angle. The porosity of the sidewall and crown is 8.81% and 10.08%, and the proportion of pores larger than 5000 nm increase from 17% to 29%. The maximum normal self-weight component of sprayed layers at the crown inhibits cement hydration of SUHPC. These results indicate that the decrease in compactness and the increase in large pores caused by substrate orientation are important reasons for the strength reduction. The empirical relationships for thickness and strength apply to the material system and spraying parameters used in this study and can provide references for thickness control and performance evaluation of SUHPC in tunnel strengthening.

     

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