粉末悬浮法制备CF/PEEK预浸料的树脂颗粒捕获模型

Resin particle capture model for CF/PEEK prepregs prepared by the powder slurry method

  • 摘要: 为定量描述粉末悬浮法制备碳纤维增强聚醚醚酮(CF/PEEK)热塑性预浸料过程中树脂颗粒在纤维束外表面附近的净附着量,建立了基于纤维束外表面等效捕获层的树脂颗粒捕获模型。基于树脂颗粒在展宽纤维束外表面附近的附着特征,将悬浮浸渍阶段的树脂颗粒净附着过程等效为外表面捕获层贡献,并以等效捕获厚度β表征纤维束外表面的综合颗粒捕获能力,导出预浸料树脂质量分数Wr与悬浮液树脂质量浓度Cm、展纱宽度W和纤维束总线密度λ之间的解析关系。利用5组PEEK质量分数ωr = 5%~13%的悬浮液制备预浸料实验对模型进行标定。结果表明,常数β模型(βmean = 463 μm)可描述树脂质量分数随悬浮液浓度增大的总体趋势;实验数据确定的等效捕获厚度随浓度升高而增大,可采用具有受限增长趋势的经验修正关系对β(Cm)进行参数化描述。在不同W–λ组合条件下的验证结果表明,修正模型对5个验证点的相对误差为 0.7%~3.7%。无量纲折叠结果进一步表明,标定点和验证点均分布在理论关系Wr/(1−Wr) = 2Cm β(Cm)W/λ 附近。基于修正模型绘制的参数等值图表明,提高悬浮液浓度或增大W/λ均有利于提高树脂质量分数,可为目标树脂质量分数下CF/PEEK预浸料工艺参数组合选择提供参考。

     

    Abstract: To quantitatively describe the net mass of attached resin particles near the fiber-bundle outer surfaces during the powder-slurry preparation of carbon fiber reinforced polyetheretherketone (CF/PEEK) thermoplastic prepregs, a resin particle capture model based on an equivalent outer-surface capture layer was established. Based on the attachment characteristics of resin particles near the outer surfaces of the spread fiber bundle, the net attachment process of resin particles during slurry impregnation was represented by the contribution of outer-surfacecapture layers. An equivalent capture thickness β was introduced to represent the overall particle-capture capability of the fiber-bundle outer surfaces. An analytical relationship was derived to relate the prepreg resin mass fraction Wr to the slurry resin mass concentration Cm, spread-tow width W, and total fiber-bundle linear density λ. Five sets of preparation experiments with PEEK mass fractions in the slurry of ωr = 5%–13% were used for model calibration. The results show that the constant-β model (βmean = 463 μm) can describe the overall increase in resin mass fraction with slurry concentration. The equivalent capture thickness determined from experimental data increases with concentration, and an empirical correction with a limited-growth trend can be used to parameterize β(Cm) within the tested concentration range. Validation under different W–λ combinations shows that the relative errors of the corrected model for five validation points are 0.7%–3.7%. The dimensionless collapse analysis further shows that both calibration and validation data are distributed close to the theoretical relation Wr/(1-Wr) = 2Cm β(Cm)W/λ. The parametric contour map based on the corrected model indicates that a higher slurry concentration or a larger W/λ leads to a higher resin mass fraction, providing a quantitative reference for selecting front-end process parameters for CF/PEEK prepregs with a target resin mass fraction.

     

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