梯度结构碳纤维毡复合材料的制备及电磁屏蔽性能

Preparation and electromagnetic shielding performance of multi-layer carbon fiber mat composites

  • 摘要: 针对现代电子战中对军用电子设备的电磁防护需求,以碳纤维毡为基底,通过电镀铜技术和多层梯度结构设计制备了电磁屏蔽柔性复合材料。探讨了碳纤维毡面密度、复合材料梯度结构和磁性填料添加量对电磁屏蔽性能的影响并研究了其屏蔽机制。结果表明,随着碳纤维毡面密度的增加,复合材料的电磁屏蔽性能逐渐增加。在此基础上,构建的多界面及梯度结构可以有效提高屏蔽性能,最高可达52 dB (8-12 GHz)。进一步地,在热塑性聚氨酯基体(TPU)中添加50 wt.%四氧化三铁纳米颗粒(Fe3O4 NPs),其屏蔽效能最高可以达到67 dB (8-12 GHz)。得益于多层梯度结构设计和电磁功能材料的协同作用,制得的复合材料在厚度仅为1 mm时,仍兼具优异的屏蔽性能和良好的柔性,可以满足便携式军用屏蔽防护材料的需求。

     

    Abstract: In view of the demand for electromagnetic protection of military electronic equipment in modern electronic warfare, electromagnetic shielding flexible composites were prepared by copper plating technology and multilayer gradient structure design with carbon fiber mats as the substrate. The parameters (carbon fiber mat area weight, composite gradient structure and magnetic filler addition) affecting the on the electromagnetic shielding performance were investigated and the shielding mechanism was studied. The results show that the electromagnetic shielding performance of the composites gradually increases with the increase of the area weight of carbon fiber mats. On this basis, the constructed multi interface and gradient structure can effectively improve the shielding performance up to 52 dB (8-12 GHz). Further, by adding 50 wt.% iron tetraoxide nanoparticles (Fe3O4 NPs) to the thermoplastic polyurethane matrix (TPU), the shielding effectiveness can reach up to 67 dB (8-12 GHz). Thanks to the multilayer gradient structure design and the synergistic effect of electromagnetic functional materials, the composites demonstrate excellent shielding performance and good flexibility with a thickness of only 1 mm, which can meet the demand for shielding and protection materials for portable military applications.

     

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