基于数据驱动的复合材料连接结构钉载均匀化设计

Load homogenization design for composite joint based on data-driven

  • 摘要: 针对复合材料连接结构在受载过程中表现出的载荷不均匀现象,提出一种基于数据驱动的复合材料连接结构钉载均匀化方法,该方法在保证较高预测精度以及泛化性的同时,通过自适应优化进程避免了传统寻优算法过早收敛等问题,实现了较好的载荷均匀化效果。首先基于四钉单搭接连接结构开展有无间隙下载荷传递机理研究,针对连接结构的载荷不均匀现象,提出以间隙和预紧力为优化参数的载荷均匀化思路。其次运用最优拉丁超立方抽样(OLHS)方法设计数据库,以基于贝叶斯优化的全连接神经网络(FCNN)预测模型建立优化参数间隙及预紧力到载荷不均匀度的映射关系,在此基础上运用人工旅鼠算法(ALA)联合FCNN预测模型,以载荷不均匀度最小为优化目标,完成间隙及预紧力优化。结果表明:基于贝叶斯优化的FCNN预测模型训练集以及测试集R2结果均大于0.98,训练集及测试集各项指标均优于RF、SVM以及RSM模型。经ALA优化后的四钉单搭接连接结构载荷不均匀度从0.193减小为0.019,极大程度上改善了多钉连接结构载荷不均匀现象且效果优于传统寻优算法。

     

    Abstract: To address the load non-uniformity phenomenon exhibited by composite material connection structures during loading, a data-driven load homogenization method for composite joint structure is proposed. This method ensures high prediction accuracy and generalization, while avoiding issues such as premature convergence seen in traditional optimization algorithms through an adaptive optimization process. As a result, better load homogenization is achieved. First, the load transfer mechanism under gap and no-gap conditions for a four-bolt single-lap connection structure is studied. To address the load non-uniformity of the connection structure, a load homogenization approach is proposed, using gap and preload as optimization parameters. Next, the optimal Latin Hypercube Sampling (OLHS) method is used to design the database, and a Bayesian optimization-based fully connected neural network (FCNN) prediction model is developed to establish the mapping relationship between the optimization parameters and load unevenness. On this basis, the artificial lemming algorithm (ALA) combined with an FCNN predictive model is employed to optimize the gap and preload with the minimization of load non-uniformity as the objective, thereby improving the load non-uniformity phenomenon in composite joint structures. The results indicate that the FCNN prediction model based on Bayesian optimization achieves R2 values greater than 0.98 for both the training and test sets, with performance surpassing that of the RF, SVM, and RSM models. After ALA optimization, the load non-uniformity of the four-bolt single-lap joint structure is reduced from 0.193 to 0.019, significantly improving load distribution homogenization and outperforming traditional optimization algorithms.

     

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