木质素/糠醇动态交联改性杨木复合材料的阻燃与回收性能研究

Study on the flame retardancy and recyclability of lignin/ furfuryl alcohol dynamically cross-linked modified poplar composites

  • 摘要: 针对传统石油基树脂改性木质材料功能单一,改性后易形成不溶不熔物,难以循环再利用的问题。本文以马来酸酐和酶解木质素(EHL)为原料,在无溶剂的条件下合成马来酸酐接枝木质素(ML),并与糠醇(FA)和磷酸二氢铵(ADP)配制木质材料改性剂,通过二步浸渍法和密实化工艺实现ADP在木材细胞壁中富集并带有树脂网络加固的复合结构,成功制备木质素/糠醇动态交联改性杨木复合材料(A-FAML)。采用极限氧指数、锥形量热仪、垂直燃烧测试表征A-FAML的阻燃性能。结果表明:A-FAML的极限氧指数(LOI)值达到37.7%,较未处理材提高了72.1%;总热释放和总烟释放分别降低了42.2%和93.8%,成炭率达到41.8%,在UL-94测试中达到V-0级,并具有良好的弯曲性能和抗流失性。此外,基于木质素的热塑性和动态交联网络的热可逆性,A-FAML还具有良好的回收性能,其回收板材内结合强度和抗弯强度分别达4.2 MPa和28.7 MPa。

     

    Abstract: Conventional petroleum-based resin-modified wood suffers from limited functionality, the formation of insoluble and infusible structures after curing, and poor recyclability. To address these issues, a bio-based dynamically cross-linked modified wood was developed. Maleic anhydride-grafted lignin (ML) was first synthesized from maleic anhydride and enzymatically hydrolyzed lignin without the use of solvents. The obtained ML was mixed with furfuryl alcohol (FA) and ammonium dihydrogen phosphate (ADP) to prepare a wood modifier. A composite structure with ADP enrichment in the wood cell walls, reinforced by a dynamically cross-linked resin network, was constructed through a two-step impregnation process combined with densification treatment. By this route, lignin/furfuryl alcohol dynamically cross-linked modified poplar (A-FAML) was successfully fabricated. Flame retardancy was evaluated by limiting oxygen index (LOI), cone calorimetry, and UL-94 vertical burning tests. The results showed that A-FAML exhibited an LOI of 37.7%, a 72.1% improvement over untreated wood. The total heat release and total smoke production decreased by 42.2% and 93.8%, respectively, with a char yield of 41.8%. A-FAML attained a V-0 rating in UL-94 testing while retaining satisfactory flexural properties and leaching resistance. Furthermore, due to the thermoplasticity of lignin and the thermal reversibility of the dynamic cross-linked network, A-FAML also exhibits good recyclability, with the internal bond strength and bending strength of the recycled panels reaching 4.2 MPa and 28.7 MPa, respectively.

     

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