氮化硼/磷酸锌纳米花的制备及其改性环氧涂层的防腐性能

Preparation of boron nitride/zinc phosphate nanoflower composites and anticorrosion performance of their modified epoxy coatings

  • 摘要: 为提高环氧涂层的防腐性能,将3-氨丙基三乙氧基硅烷(KH-550)改性的磷酸锌纳米花(ZPN)负载于经聚多巴胺(PDA)修饰的氮化硼(BN)纳米片,构建了BN纳米片与ZPN纳米花协同增强的复合环氧防腐涂层(PDA-BN@KH-ZPN/EP)。通过SEM、FT-IR、XRD、XPS及沉降性测试对复合材料的形貌、元素组成与分散性进行了分析,并采用附着力测试、电化学测试、盐雾试验和拉曼光谱等对涂层性能进行研究。结果表明,PDA-BN@KH-ZPN呈现球状花簇与纳米片层交织的三维层级复合结构,显著提升了填料在环氧体系中的分散稳定性与界面相容性,有效提升了涂层附着力和防护性能。在3.5wt% NaCl溶液浸泡20 d后,PDA-BN@KH-ZPN/EP涂层低频阻抗模量为4.05×1010 Ω·cm2,仍保持在1010 Ω·cm2 量级,明显高于BN/EP和ZPN/EP涂层,表明其具有更优异的防腐稳定性。50 d盐雾试验显示,PDA-BN@KH-ZPN/EP涂层及Q235钢基材均未出现明显红锈或大范围腐蚀扩展。复合涂层优异防腐性能归因于PDA与KH-550的界面调控作用、BN纳米片的物理屏障作用以及ZPN的化学缓蚀作用的协同增强机制,通过延长腐蚀介质传输路径、抑制界面电化学反应并促进稳定钝化膜形成,实现对金属基体的高效防腐保护。

     

    Abstract: To improve the anticorrosion performance of epoxy coatings, zinc phosphate nanoflowers (ZPN) modified with 3-aminopropyltriethoxysilane (KH-550) were loaded onto polydopamine (PDA)-modified boron nitride (BN) nanosheets. A composite epoxy anticorrosion coating synergistically reinforced by BN nanosheets and ZPN nanoflowers was then prepared, denoted as PDA-BN@KH-ZPN/EP. The morphology, elemental composition and dispersion stability of the composite materials were characterized by SEM, FT-IR, XRD, XPS and sedimentation tests. The coating performance was evaluated by adhesion testing, electrochemical measurements, salt spray tests and Raman spectroscopy. The results show that PDA-BN@KH-ZPN exhibits a three-dimensional hierarchical structure composed of interwoven spherical flower-like clusters and nanosheets. This structure significantly improves the dispersion stability of the filler in the epoxy system and enhances the interfacial compatibility, thereby increasing the adhesion strength and anticorrosion performance of the coating. After immersion in 3.5wt% NaCl solution for 20 d, the low-frequency impedance modulus of the PDA-BN@KH-ZPN/EP coating reached 4.05×1010 Ω·cm2, remaining on the order of 1010 Ω·cm2 and being markedly higher than those of the BN/EP and ZPN/EP coatings, indicating superior protective stability during immersion. After 50 d of salt spray testing, no obvious rust or corrosion propagation was observed on either the PDA-BN@KH-ZPN/EP coating or the Q235 steel substrate. The excellent anticorrosion performance of the composite coating is attributed to the synergistic enhancement mechanism involving the interfacial regulation of PDA and KH-550, the physical barrier effect of BN nanosheets and the chemical inhibition effect of ZPN. This mechanism provides efficient anticorrosion protection for the metal substrate by extending the transport path of corrosive media, suppressing interfacial electrochemical reactions and promoting the formation of a stable passivation film.

     

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