核壳结构介孔中空硅纳米复合微球制备及其阻燃环氧树脂性能

Synthesis of core–shell mesoporous hollow silica nanocomposite microspheres and their flame-retardant performance in epoxy resins

  • 摘要: 针对环氧树脂(EP)易燃、燃烧过程中热释放与烟气释放大的问题,并考虑普鲁士蓝类似物纳米颗粒易团聚、阻燃效率受限的难点,采用原位生长策略制备了聚多巴胺(PDA)与镍钴普鲁士蓝类似物(NiCo PBA)包覆介孔中空二氧化硅(HMS)的分级核壳阻燃材料HMS@PDA@NiCo PBA,应用于EP并对EP复合材料的性能进行研究。结果表明,NiCo PBA成功负载于HMS@PDA表面,复合材料保持介孔结构特征。与纯EP相比,添加3wt% HMS@PDA@NiCo PBA后,复合材料最大失重速率由24.7%/min降至18.7%/min,700℃残炭率由21.5wt%提高至28.7wt%;热释放速率峰值和总热释放量分别由1142.10 kW/m2和115.59 MJ/m2降至840.82 kW/m2和75.27 MJ/m2,降幅分别为26.4%和34.9%;拉伸强度和冲击强度分别提高至59.9 MPa和17.5 kJ/m2。该分级结构通过“无机屏蔽—界面增强—金属催化”协同作用,实现了EP阻燃、抑烟与增强的一体化提升。

     

    Abstract: Epoxy resin (EP) is highly flammable and exhibits high heat and smoke release during combustion. In addition, Prussian blue analogue nanoparticles are prone to aggregation, which limits their flame-retardant efficiency. To address these issues, a hierarchical core–shell flame retardant, HMS@PDA@NiCo PBA, was prepared via an in situ growth strategy. In this system, polydopamine (PDA) and Ni–Co Prussian blue analogue (NiCo PBA) were coated onto mesoporous hollow silica (HMS). The material was incorporated into EP, and the properties of the resulting composites were investigated.The results show that NiCo PBA was successfully anchored on the surface of HMS@PDA, and the composite retained the mesoporous structural features. Compared with neat EP, the addition of 3wt% HMS@PDA@NiCo PBA reduced the maximum weight loss rate from 24.7%/min to 18.7%/min. The char yield at 700℃ increased from 21.5wt% to 28.7wt%. The peak heat release rate and total heat release decreased from 1142.10 kW/m2 and 115.59 MJ/m2 to 840.82 kW/m2 and 75.27 MJ/m2, corresponding to reductions of 26.4% and 34.9%, respectively. Meanwhile, the tensile strength and impact strength increased to 59.9 MPa and 17.5 kJ/m2.This hierarchical structure integrates multiple functions. The combined effects of inorganic shielding, interfacial enhancement, and metal catalysis lead to simultaneous improvements in flame retardancy, smoke suppression, and mechanical properties of EP.

     

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