树脂富集区对内嵌光纤智能复合材料力学性能的影响研究

Influence of resin pockets on mechanical properties of optical fiber-embedded smart composites

  • 摘要: 在复合材料层间嵌入光纤布拉格光栅(FBG)传感器形成的光纤智能复合材料,具备自身实时健康监测能力,可满足航空结构轻量化与智能化的迫切需求。然而,FBG嵌入复合材料中形成的树脂富集区会破坏材料整体结构的连续性,降低复合材料结构的整体力学性能。针对树脂富集区对光纤智能复合材料强度影响规律不明的问题,本文以树脂富集区为研究对象,开展了树脂富集区几何面积对光纤智能复合材料强度的影响规律研究。通过调控光纤嵌入角度和预成型压力,制备出含不同几何面积树脂富集区的标准试样,并结合力学试验分析了树脂富集区降低材料力学性能的机制,揭示了树脂富集区几何面积对材料强度的影响规律。研究结果表明:树脂富集区的几何面积随预成型压力增大而减小,随光纤嵌入角度的增大而增大;其作为结构损伤的起始处,面积每增加1 μm2,拉伸、弯曲和压缩强度分别衰减4.44×10−4、5.44×10−4和11.2×10−4 MPa。值得注意的是,预成型压力提升可减小树脂富集区面积从而缓解强度衰减,但超过0.3 MPa压力时会因纤维屈曲加剧反而降低压缩强度。

     

    Abstract: Optical fiber smart composites fabricated by embedding Fiber Bragg Grating (FBG) sensors between composite laminates possess the capability of real-time structural health monitoring, which can satisfy the urgent requirements for lightweight and intelligent design of aerospace structures. Nevertheless, resin pockets generated around embedded FBG sensors disrupt the structural continuity of composites and degrade their overall mechanical performance. Given that the influence mechanism of resin pockets on the strength of optical fiber smart composites remains unclear, this paper takes resin pockets as the research focus and investigates the effect of their geometric area on composite strength. Standard specimens with resin pockets of varying areas were fabricated by adjusting the optical fiber embedding angle and preforming pressure. Combined with mechanical tests, the degradation mechanism of mechanical properties induced by resin pockets was analyzed, and the correlation between the geometric area of resin pockets and material strength was revealed. The results show that the area of resin pockets decreases with the increase of preforming pressure, while increases as the optical fiber embedding angle rises. Serving as the initiation site of structural damage, resin pockets lead to strength attenuation: every 1 μm2 increase in their area causes the tensile, flexural and compressive strengths to decrease by 4.44×10−4 MPa, 5.44×10−4 MPa and 11.2×10−4 MPa, respectively. It is noteworthy that the preforming pressure has an optimal range. Increasing preforming pressure can reduce the size of resin pockets and mitigate strength degradation, whereas an excessive pressure above 0.3 MPa will aggravate fiber buckling and further reduce the compressive strength.

     

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