热压烧结制备WC陶瓷颗粒增强Ni基复合材料的微观组织与力学性能

Microstructure and mechanical properties of WC ceramic particles reinforced Ni-base composites prepared by hot pressing

  • 摘要: 研究了热压烧结制备WC陶瓷颗粒增强Ni基复合材料,设计Ni基基体包括镍粉、Ni60、FeCr55C6.0(高碳铬铁粉)中两种及以上,通过XRD、SEM表征了WC复合材料的微观结构,通过第一性原理计算了析出相Cr7C3的结构,并测试了复合材料的硬度、断裂韧性和抗弯强度。结果表明,在热压烧结温度为950℃下,WC陶瓷颗粒发生部分溶解,W和C与金属基体中Ni和Cr等发生反应,导致生成岛状的小尺寸复杂混合含W碳化物的析出相,同时C和Cr、Fe等元素结合形成Cr7C3等硬质碳化物均匀分布在复合材料中,起到弥散强化的作用。第一性原理计算的分波态密度(PDOS)表明,Cr7C3中C—Cr键的平均布局数最多为0.26,键合强度最高,平均键长为2.16 Å。从力学性能来看,不同基体成分下WC陶瓷颗粒的硬度值差距不大,而不同复合材料金属基体的硬度则相差较大,这是由于不同成分基体形成的微观组织差异造成的。以Ni60、FeCr55C6.0为基体的复合材料平均硬度最高为1364.42 HV,其基体中Cr元素含量较高,生成了大量如Cr7C3等高硬度的含Cr碳化物。以镍粉、Ni60、FeCr55C6.0为基体的复合材料断裂韧性最高为4.544 MPa·m1/2,同时可以拥有最高的抗弯强度,良好的基体硬度,因此具有最佳的力学性能。

     

    Abstract: The preparation of WC ceramic particles reinforced Ni-based composites by hot pressing sintering was studied. The Ni-based matrix was designed to include two or more of nickel powder, Ni60, and FeCr55C6.0 (high carbon ferrochrome powder). The microstructure of the WC composite was characterized by XRD and SEM. The structure of the precipitated phase Cr7C3 was calculated by first principles, and the hardness, fracture toughness and the bending strength of the composite were tested. The results show that at a hot-pressing sintering temperature of 950 ℃, the WC ceramic particles partially dissolved, and W and C reacted with Ni and Cr in the metal matrix, resulting in the formation of island-shaped small-sized complex mixed W-containing carbide precipitation phases. At the same time, C combined with elements such as Cr and Fe to form hard carbides such as Cr7C3, which were uniformly distributed in the composite material, playing a role of dispersion strengthening. The partial wave density of states (PDOS) calculated by first principles shows that the average number of C-Cr bonds in Cr7C3 is 0.26 at most, the bond strength is the highest, and the average bond length is 2.16 Å. From the perspective of mechanical properties, the hardness values of WC ceramic particles under different matrix compositions are not much different, while the hardness of metal matrices of different composite materials varies greatly, which is caused by the difference in microstructure formed by matrices of different compositions. The average hardness of the composite material based on Ni60 and FeCr55C6.0 is the highest at 1364.42 HV. The Cr content in the matrix is high, and a large number of high-hardness Cr-containing carbides such as Cr7C3 are generated. The composite material based on nickel powder, Ni60 and FeCr55C6.0 has a maximum fracture toughness of 4.544 MPa·m1/2. It also has the highest bending strength and good matrix hardness, and therefore has the best mechanical properties.

     

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