316L不锈钢激光熔覆Ni60-Ti2AlC-LaB6复合涂层的摩擦学及盐雾腐蚀性能

Tribological and salt spray corrosion properties of laser-cladded Ni60-Ti2AlC-LaB6 composite coatings on 316L stainless steel

  • 摘要: 以不含LaB6的L0涂层为空白对照组,采用激光熔覆技术在316L不锈钢基体表面制备不同LaB6质量分数的Ni60-Ti2AlC复合涂层,系统探究LaB6添加量对涂层物相构成、显微组织、截面硬度、600℃高温干摩擦性能及48 h中性盐雾腐蚀行为的调控规律。物相表征结果显示,Ti2AlC与LaB6在激光熔池高温环境下充分解离,原位析出TiC、Cr7C3、Ni3B多元硬质增强相,各组涂层与基体均形成连续无缺陷冶金结合界面。随LaB6添加量从0wt.% 提升至25wt.%,涂层晶粒尺寸先减小后增大,组织致密度、元素分布均匀性均呈现先改善后劣化的变化特征;其中15wt.% LaB6 配比(L2)试样内部孔隙、裂纹缺陷最少,平均显微硬度可达718.5 HV0.5,远高于无LaB6的L0基准涂层(380.8 HV0.5)。600℃高温摩擦测试结果表明,L2磨损表面可检出TiO2-Cr2O3-Al2O3共存氧化层,能够隔离摩擦副直接接触,该试样平均摩擦系数0.178、磨损率1.81×10−5 mm3/(N·m),在全部试样中摩擦损耗最低,高温耐磨性能最优;48 h 中性盐雾腐蚀试验证实,L2表面生成完整致密钝化膜,平均点蚀深度、单位面积腐蚀失重均显著低于 L0、L1、L3。基于本试验表征数据可推测,适量LaB6可通过细晶强化、弥散强化协同优化表层钝化膜结构,多重机制共同改善涂层高温耐磨与耐盐雾腐蚀综合性能,可为海洋、高温工况下316L不锈钢一体化表面防护提供试验参考。

     

    Abstract: Ni60 composite coatings with different LaB6 mass fractions were fabricated on 316L stainless steel substrates by laser cladding, and the LaB6-free L0 coating was set as the blank control group. The regulation law of LaB6 addition amount on phase composition, microstructure, microhardness, tribological property at 600℃ and neutral salt spray corrosion resistance for 48 h was systematically investigated. The results reveal that Ti2AlC and LaB6 fully decompose in the high-temperature molten pool and in-situ form multiple reinforced phases including TiC, Cr7C3 and Ni3B, and sound defect-free metallurgical bonding is achieved between all coatings and the substrate. As the mass fraction of LaB6 increases from 0wt.% to 25wt.%, the grain size of coatings decreases first and then rises, while the compactness and element uniformity improve at first and deteriorate afterwards. The L2 coating with 15wt.% LaB6 possesses the densest microstructure and the fewest defects, with an average microhardness of 718.5 HV0.5, which is much higher than the L0 control sample (380.8 HV0.5). At 600℃ dry sliding condition, coexisting TiO2-Cr2O3-Al2O3 oxides can be detected on the worn surface of L2, which can isolate the direct contact of friction pairs. Its average friction coefficient is 0.178 and wear rate is 1.81×10−5 mm3/(N·m), showing the best high-temperature wear resistance among all samples. After 48 h neutral salt spray corrosion, intact and compact passive film forms on L2 surface, and its average pitting depth and weight loss per unit area are obviously lower than L0, L1 and L3. It can be inferred from the experimental results that proper LaB6 addition can simultaneously realize grain refinement strengthening, dispersion strengthening and passive film optimization, thus comprehensively promoting the high-temperature wear and corrosion resistance of coatings. This work provides experimental support for integrated surface protection of 316L stainless steel serving under high-temperature and marine corrosion environments.

     

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