玄武岩纤维及其表面改性的研究进展

Advances in basalt fiber and its surface modification

  • 摘要: 凭借绿色制备工艺和出色的力学性能,玄武岩纤维(BF)在航空航天、基建及新能源等领域展现出广阔的应用前景。近年来,我国玄武岩纤维产业快速发展,2025年全国年产量已达约6万吨,占全球总产量的60%以上,且市场规模持续扩大。然而,其表面光滑且呈化学惰性的特点,导致与基体材料的界面结合性能差,成为限制纤维增强复合材料性能提升的关键瓶颈。本文系统梳理了近五年玄武岩纤维表面改性相关的研究进展。根据不同的作用机理,现有的表面改性策略被划分为物理改性(物理涂覆、催化化学气相沉积等)、化学改性(体相调控、酸碱刻蚀等)和协同改性三大类。研究结果表明,经合理表面改性后,玄武岩纤维增强复合材料的综合力学性能普遍可获得10%以上的显著提升。在此基础上,重点对比了不同改性技术在工艺适用性和对本体强度影响等多方面的优势与不足。此外,本文还总结了新兴的跨学科改性方法,如微生物表面蚀刻、化学配位法等。这些方法在绿色低碳、功能集成等方面展现出独特的潜力。最后,提出了当前研究中亟待解决的关键科学问题,如粗糙度提升与强度保留的平衡、化学键合与物理作用的主次关系等。并对未来发展方向进行了展望,如多技术协同的改性系统集成,纤维智能化功能拓展等,以期为高性能玄武岩纤维复合材料的界面工程提供理论参考。

     

    Abstract: Owing to its eco-friendly manufacturing route and superior mechanical performance, basalt fiber (BF) has emerged as a promising reinforcement in aerospace, infrastructure, and new energy sectors. In recent years, China's basalt fiber industry has experienced rapid growth, with the national annual output reaching approximately 60,000 tons in 2025, accounting for over 60% of the global total production, while the market scale continues to expand. Nevertheless, its inherently smooth and chemically inert surface severely compromises interfacial adhesion with matrix materials, which limited their further development of basalt fiber-reinforced composites. In this review, the research progress in basalt fibers’ surface modification over the past five years has been systematically summarized. Based on their underlying mechanisms, modification strategies are categorized into three main groups: physical modification (including physical coating, catalytic chemical vapor deposition, etc.), chemical modification (encompassing bulk composition regulation, acid–base etching, etc.), and synergistic modification. The available literature indicates that with proper surface modification, the mechanical properties of basalt fiber-reinforced composites can be substantially enhanced, with improvements generally exceeding 10%. Under this framework, we critically compare the principal merits and limitations of each technique, with particular attention to process feasibility and their respective impacts on the tensile strength retention of the pristine fiber. In addition, we highlight several emerging interdisciplinary methods developed in recent years, such as microbial surface etching and coordination chemistry. These novel approaches exhibit distinctive promise in terms of low carbon footprint and multifunctional integration. To conclude, we identify key scientific challenges that remain unresolved, including the trade-off between surface roughness enhancement and fiber strength preservation, as well as the relative dominance of chemical bonding versus physical interactions in interfacial performance. And future research directions are also prospected, including the systematic integration of multi-technique synergistic modification and the expansion of intelligent functionalities of fibers, aiming to provide a theoretical reference for interface engineering of high-performance basalt fiber-reinforced composites.

     

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