CFRP复合材料雷电冲击力测量方法

Method of measuring the mechanical impact loads of lightning on CFRP composites

  • 摘要: 飞机复合材料结构雷击损伤涉及复杂的电磁-热-电-力多物理场效应。基于冲击应力波传递的冲击力测量方法是隔离强电磁极端环境、实现雷击力学冲击测量的有效手段。本文通过研究基于传递结构的应力波测量方法,对比应力传递结构及材料对应力传递特性的影响规律,提出了一种由ZrO2陶瓷传递件-PVDF传感器-支撑组件(ZrO2陶瓷杆-环氧板-钢板)组成的新型测量结构,应力衰减系数大于90%。研究了适用于该传递结构的PVDF有效区域压电关系标定方法,获得了不同电压范围内冲击力转化系数。进一步地,研究了碳纤维增强树脂基复合材料(CFRP)形变对雷电冲击力测量准确度的影响规律,提出了适用于CFRP的雷电冲击力衰减系数优化处理方法。在此基础上,设计并研制了适用于雷电环境的冲击力测量装置。应用于CFRP模拟雷电流实验,实现了雷电冲击力完整波形的测量,研究发现8/20 μs、9.48 kA的雷电流在注入点附近5 mm内产生的冲击力为1.707 MPa。本研究可为雷击力学效应的定量评估奠定坚实的实验基础。

     

    Abstract: Lightning strike damage to aircraft composite structures involves complex electromagnetic-thermal-electrical-mechanical multiphysical field effects. Shock force measurement methods based on shock stress wave transfer are an effective mean of isolating extremely strong electromagnetic environment and enabling measurements of mechanical impact presure of CFRP laminates subjected to lightning strikes. In this paper, through the study of stress wave measurement method based on transmission structure and the comparision the influence law of the stress transfer structure and the material on the stress transfer characteristics, a new measurement structure consisting of a transmission part (ZrO2 ceramic rods)-PVDF-supporting components (ZrO2 ceramic rods-Epoxy plate-Steel plate) was proposed with attenuation coefficients of more than 90%. A calibration method of piezoelectric relationship in the effective region of PVDF applicable to this transfer structure was formed and piezoelectric coefficients in different ranges were obtained. Furthermore, the influence of deformation of carbon fibre reinforced polymer (CFRP) composites on the accuracy of impact force measurements was investigated, and an optimized approach to the attenuation coefficient of lightning impact applicable to CFRP was proposed. On this basis, an impact pressure measurement device suitable for lightning environment was designed and developed. Applied to the simulated lightning current injection experiment of CFRP, the lightning impact waveform was successfully measured, and the impact pressure generated by an 8/20 μs, 9.48 kA lightning current within a 5 mm diameter near the injection point was about 1.707 MPa. The present study can provide an experimental basis for the research of the quantitative evaluation of the lightning mechanical effects.

     

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