碳膜配置对复合材料雷击损伤模式与电磁屏蔽的影响

Effect of CNT Film Spatial Configuration on Lightning Strike Damage and Electromagnetic Shielding in Composites

  • 摘要: 碳纤维增强树脂基复合材料(CFRP)雷击损伤严重威胁飞行安全,现有防护方案在电流疏导效率与多功能集成方面仍存在不足。本文设计了碳纳米管薄膜(CNTF)表层配置(SCNTF/CFRP)与层间配置(ICNTF/CFRP)两种方案,通过模拟雷击试验与电-热-力多场耦合仿真,揭示两种配置的防护机理与性能差异。结果表明,SCNTF/CFRP凭借表层导电网络实现电流快速横向分散,雷击防护效果显著:与未防护CFRP相比,损伤深度降低39%,损伤面积从33 cm2减少至1.6 cm2(降低95%),雷击后弯曲强度保持率达86.12%,X波段电磁屏蔽效能达84 dB;损伤分析揭示雷击损伤呈"中心热降解-外围热应力"双重机制。ICNTF/CFRP因层间界面应力集中导致雷击防护效果有限(损伤面积仅减少3%),但其层间结构赋予了更优异的电磁屏蔽性能,X波段屏蔽效能高达97 dB。研究表明,SCNTF配置适用于雷击防护场景,ICNTF配置更适合电磁屏蔽需求,为航空CFRP多功能防护设计提供了理论依据。

     

    Abstract: Carbon fiber reinforced polymer (CFRP) composites are highly susceptible to lightning strike damage, posing a serious threat to flight safety, while existing protection schemes remain inadequate in terms of current dissipation efficiency and multifunctional integration. In this study, two carbon nanotube film (CNTF) configurations were designed: a surface configuration (SCNTF/CFRP) and an interlaminar configuration (ICNTF/CFRP). Through simulated lightning strike tests and electrical-thermal-mechanical multiphysics coupled simulations, the protection mechanisms and performance differences between the two configurations were systematically investigated. Results show that SCNTF/CFRP achieves rapid lateral current dispersion via the surface conductive network, demonstrating superior lightning strike protection: compared with unprotected CFRP, the damage depth was reduced by 39%, the damage area decreased from 33 cm2 to 1.6 cm2 (a 95% reduction), the post-strike flexural strength retention reached 86.12%, and the electromagnetic shielding effectiveness (EME) in the X-band reached 84 dB. Damage analysis further revealed that lightning strike damage follows a dual mechanism of "central thermal degradation and peripheral thermal stress". In contrast, ICNTF/CFRP exhibited limited lightning protection performance due to stress concentration at the interlaminar interface (damage area reduced by only 3%), whereas its interlaminar structure conferred superior electromagnetic shielding effectiveness of 97 dB in the X-band. These findings indicate that the SCNTF configuration is better suited for lightning strike protection applications, while the ICNTF configuration is more appropriate for scenarios with higher electromagnetic shielding requirements, providing theoretical guidance for the multifunctional lightning protection design of aeronautical CFRP structures.

     

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