胶膜法成型制备竹青/竹黄片层积材的力学性能及拉伸破坏机理研究

Study on mechanical properties and tensile failure mechanism of outer/inner-layer bamboo laminates prepared by adhesive film

  • 摘要: 为解决传统浸胶工艺适配异型曲面构件成型差的问题,本研究探究了一种基于环氧树脂胶膜的竹基复合材料制备方法。分别以刨切竹青片与竹黄片为原料,采用固态的环氧树脂胶膜为胶黏剂制备了竹青片层积材(OLBL)与竹黄片层积材(ILBL)。通过拉伸、三点弯曲试验、SEM观察及表面极性与官能团分析,系统对比二者力学性能及拉伸破坏行为。结果显示,竹青片层积材力学性能更优,抗拉强度、抗弯强度、弯曲断裂韧性分别为竹黄片层积材的3.4倍、1.7倍、1.8倍。竹青片层积材以纤维拔出和界面脱粘为主,源于弱范德华力结合;竹黄片层积材呈脆性断裂,归因于强极性相互作用及良好界面结合。本研究明确了竹青与竹黄片作为独立功能单元的力学差异性,为竹基复合材料的性能导向型结构设计提供依据。

     

    Abstract: To overcome the problem of poor adaptability of the traditional dipping process in the forming of special-shaped curved surface, this study explored a preparation method of bamboo-based composite materials based on epoxy resin adhesive film. The outer-layer bamboo laminate (OLBL) and the inner-layer bamboo laminate (ILBL) were fabricated using bamboo outer-layer slices and bamboo inner-layer slices as materials, bonded with solid epoxy resin film. A systematic comparison of their mechanical properties and tensile failure mechanisms was conducted through tensile testing, three-point bending tests, SEM observation, surface polarity and functional group analysis. Results demonstrated that the OLBL exhibited superior mechanical performance, with tensile strength, flexural strength, and fracture toughness reaching 3.4, 1.7, and 1.8 times those of the ILBL, respectively. The OLBL primarily failed via fiber pull-out and interfacial debonding due to weak van der Waals interactions, whereas the ILBL showed brittle fracture attributed to strong polar bonding and enhanced interfacial adhesion. This study clarifies the mechanical divergence between bamboo outer-layer and inner-layer as functionally distinct structural units, providing a scientific basis for the performance-oriented structural design of bamboo-based composites.

     

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