三维网络构筑的绝缘高导热聚合物基复合材料研究进展

Research progress on insulating and highly thermally conductive polymer-based composites via three-dimensional network construction

  • 摘要: 5G时代电子设备小型化、集成化带来严峻散热挑战。聚合物基复合材料兼具轻质、易加工及本征电绝缘等优势,是热管理材料领域的重要研究方向。其中三维导热网络的预构筑策略,通过建立连续声子传输通道,可有效规避传统填料随机分散体系中界面热阻高、渗流阈值大的固有局限,在显著提升热导率的同时维持优异的电绝缘性能,并兼具多重功能协同效应。本文首先系统梳理了提升聚合物导热性能的两类典型策略;进而剖析聚合物的导热机制以及填料分散、取向等关键影响因素,阐明三维网络策略相较于常规填充方法的先进性;重点对比了不同维度填料的协同机制并评述冷冻干燥、模板法、化学气相沉积及自组装等主流网络构筑方法的优缺点与技术适用性;最后,综述了三维网络构筑的绝缘高导热聚合物在多功能集成方面的研究进展,并讨论了该领域现存挑战,展望了未来发展方向,旨在为高导热绝缘复合材料的结构设计与性能优化提供系统性参考。

     

    Abstract: The advent of the 5G era has brought severe heat-dissipation challenges to electronic devices owing to their miniaturization and integration. Polymer matrix composites, featuring lightweight, easy processability and intrinsic electrical insulation, have become a key research subject in thermal-management materials. Among various strategies, the pre-construction of three-dimensional (3D) thermally conductive networks stands out by building continuous phonon transport pathways. It effectively circumvents the inherent limitations of conventional systems with randomly dispersed fillers, such as high interfacial thermal resistance and large percolation thresholds. This strategy greatly improves thermal conductivity while retaining outstanding electrical insulation, and delivers multiple synergistic functions. This review first systematically reviews two typical strategies for enhancing the thermal conductivity of polymers. It further analyzes polymer thermal-conduction mechanisms and key influencing factors including filler dispersion and orientation, and clarifies the superiority of the 3D-network strategy over conventional filling approaches. Emphasis is placed on comparing the synergistic mechanisms of fillers of different dimensions, as well as critically assessing the merits, drawbacks and technical applicability of mainstream network fabrication techniques: freeze-drying, template method, chemical vapor deposition and self-assembly. Finally, we summarize research advances in the multifunctional integration of insulating highly thermally conductive polymers fabricated via 3D network construction. Remaining challenges and future research prospects in this field are also discussed. This review intends to offer a systematic reference for structural design and performance optimization of high-thermal-conductivity insulating composites.

     

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