复合材料热压工艺多物理场耦合数学模型

Multi2physics f ield numerical model for hot2pressing process of composite

  • 摘要: 针对热压工艺特点 , 将预浸料视为可变形的多孔介质 , 通过体积平均 , 建立了固化过程中温度、 纤维应力和树脂流动多物理场耦合的数学模型。该模型考虑了纤维变形和体积分数变化的影响 , 反映了渗透率和纤维体积分数的关系。对于复合材料层合平板热压工艺 , 通过进一步简化 , 给出了一维固化方程 , 并进行了有限元数值分析。数值模拟中采用 AL E移动网格方法来处理动边界问题。计算结果表明 , 与非耦合的经典模型相比 , 该模型给出的结果能更好地与实验吻合 , 层合板逐层压缩现象也和实验结果一致。而且该模型能预测树脂的排出量和纤维层间纤维体积分数的变化。

     

    Abstract: A multi2physics cure2thermal2st ress2flow field coupling numerical model was developed by the volume
    averaging method for the hot2pressing processing , assuming that the prepregs are deformable porous medium. The fiber deformation , change of the volume f raction and permeability varied with the volume f raction of fiber were fully considered. A one 2 dimension curing model was developed and numerically solved by FEM for the composite laminate. AL E moving mesh method was used to t reat the moving boundary. The result shows that the model proposed here has bet ter agreement with experimental data than the classical models ; the composite laminate was compressed pile by pile. This phenomenon tallies with experiment . The quantity of resin discharged and the variety of volume f raction of fiber in different piles were revealed by this model .

     

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