固废基硫铝酸盐水泥抗硫酸盐侵蚀性能及粉煤灰提升机制

Sulfate attack resistance of solid-waste based sulphoaluminate cement and the optimization mechanism of fly ash

  • 摘要: 在现代化建设与“双碳”战略背景下,固废基硫铝酸盐水泥胶凝材料(solid-waste based sulphoaluminate cement,简称SW-SAC)应用前景广阔。然而,现有研究多聚焦于制备工艺与常规性能优化,对其在硫酸盐侵蚀环境中的耐久性劣化关注不足,尤其是材料初始水化状态与硫酸盐侵蚀响应的耦合关系尚不明确。以SW-SAC为研究对象,通过5%硫酸钠溶液(5%NS)模拟富硫酸盐侵蚀环境,开展30天加速劣化试验。结合抗压强度、MIP、XRD-Rietveld、FT-IR及SEM-EDS等表征手段,揭示其在5%NS侵蚀中的力学性能、孔结构、水化产物及微观结构劣化过程。同时引入粉煤灰(FA)探索其耐久性提升的作用机制。结果表明,在5%NS中,持续水化的SW-SAC存在损伤与补偿的动态竞争。初始水化达73.10%的SW-SAC中存在21.39%可膨胀性钙矾石(AFt)与硫酸钙,在5%NS中部分形成大体积柱状晶体,导致试样突发爆裂。延长侵蚀时间后,AFt脱钙劣化至4.96%并析出复合硫酸盐过渡相,孔隙率达到峰值52.85%。随后的持续水化与膨胀更倾向于填充结构缺陷,使补偿效应逐渐占据主导。FA的耐久性提升源于物理填充和水化调控作用。物理填充可提高体系致密度、减少侵蚀介质浸入。水化调控则延缓初始水化程度至50.9%,降低可膨胀性前驱体至16.83%,同时促使补偿效应占据主导的时间提前约40%。阐明了SW-SAC初始水化程度与5%NS侵蚀劣化的耦合损伤机理与FA优化机制,可为该类胶凝材料在极端环境下的早期工程应用与服役性能优化提供理论依据。

     

    Abstract: Under the background of modernization construction and the “dual-carbon” strategy, solid-waste based sulphoaluminate cementitious materials (SW-SAC) demonstrate broad application prospects. However, most existing studies focus on preparation technology and conventional performance optimization, while insufficient attention is paid to durability degradation under sulfate attack, especially the coupling relationship between the initial hydration state of materials and their sulfate erosion response remains unclear. SW-SAC was selected as the research object. A 30-day accelerated degradation test was performed with 5% sodium sulfate solution (5% NS) to simulate a sulfate-rich erosion environment. Compressive strength tests, MIP, X-ray diffraction-Rietveld refinement (XRD-Rietveld), FT-IR, and SEM-EDS were utilized as characterization methods to reveal the degradation process of its mechanical properties, pore structure, hydration products and microstructures under 5% NS erosion. Meanwhile, fly ash (FA) was incorporated to explore its functional mechanism for improving durability. The results show that SW-SAC undergoing continuous hydration exhibits dynamic competition between structural damage and compensation under 5% NS condition. SW-SAC with an initial hydration degree of 73.10% contains 21.39% expansible ettringite (AFt) together with calcium sulfate. Partial phases develop into large-volume columnar crystals in 5% NS solution, leading to abrupt bursting of specimens. With prolonged erosion duration, AFt undergoes decalcification degradation to 4.96%, accompanied by the precipitation of composite sulfate transitional phases, and the porosity reaches its peak value of 52.85%. Subsequent continuous hydration and expansion tend to fill structural defects, allowing the compensation effect to gradually gain dominance. The improved durability induced by FA originates from physical filling and hydration-modulation effects. Physical filling increases matrix compactness and restricts the ingress of aggressive agents. Hydration modulation retards the initial hydration degree to 50.9% and reduces the content of expansible precursors to 16.83%. It also advances the time at which the compensation effect gains dominance by approximately 40%. This paper clarifies the coupling damage mechanism between the initial hydration degree of SW-SAC and degradation induced by 5% NS erosion as well as the optimization mechanism of FA, which can provide a theoretical basis for the early engineering application and service performance optimization of such cementitious materials in extreme environments.

     

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