席夫碱衍生阻燃剂制备及在环氧树脂-低分子聚苯醚材料中的性能

Preparation of Schiff base derived flame retardant and its properties in epoxy resin-low molecular weight polyphenylene oxide materials

  • 摘要: 覆铜板快速发展对基体材料提出阻燃性能与介电性能的更高要求。通过使用低分子量聚苯醚(PPO)改性环氧树脂(EP),并使用4,4-二氨基二苯甲烷、4-甲酰苯硼酸和二苯基磷氧成功合成了一种含有P、N、B的席夫碱衍生结构阻燃剂(PBDDM),研究其对EP-PPO材料燃烧特性、火灾安全性以及介电性能等的影响,并分析其阻燃机理。结果表明:PBDDM/(EP-PPO)-4%的垂直燃烧测试(UL-94)即可达到V-0,极限氧指数(LOI)为27.3%。此外,PBDDM/(EP-PPO)-6%的火灾蔓延指数(FIGRA)最低、火灾性能指数(FPI)最高,相比较于PBDDM/(EP-PPO)-0%,FIGRA降低了60.0%、FPI提高了59.8%,这正是P/N/B协效阻燃在气相和凝聚相共同作用的结果。介电性能方面,PBDDM与EP-PPO形成交联网络结构,增加了自由体积分数、限制了电荷载流子的运动从而提升了介电性能,相比较于PBDDM/(EP-PPO)-0%,PBDDM/(EP-PPO)-6%的介电常数(Dk)与介电损耗(Df)分别降低了31.1%、68.3%。这为设计和制备兼具阻燃性能与介电性能的高性能EP-PPO材料提供了一种可行的策略。

     

    Abstract: The rapid development of copper-clad laminates has raised higher requirements for the flame retardant and dielectric properties of the matrix materials. A Schiff base derived flame retardant (PBDDM) containing P, N, and B was successfully synthesized by modifying epoxy resin (EP) with low molecular weight polyphenylene oxide (PPO) and using 4,4-diaminodiphenylmethane, 4-formylphenylboronic acid, and diphenylphosphine oxide. Its effects on the combustion characteristics, fire safety, and dielectric properties of EP-PPO materials were studied, and its flame retardant mechanism was analyzed. The results show that PBDDM/(EP-PPO)-4% achieves a UL-94 V-0 rating and a limiting oxygen index (LOI) of 27.3%. Moreover, PBDDM/(EP-PPO)-6% exhibits the lowest fire growth rate index (FIGRA) and the highest fire performance index (FPI); compared with PBDDM/(EP-PPO)-0%, FIGRA is reduced by 60.0% and FPI is increased by 59.8%. This is the result of the synergistic flame retardant effect of P/N/B in both gas and condensed phases. In terms of dielectric properties, PBDDM forms a cross-linked network structure with EP-PPO, increasing the free volume fraction and restricting the movement of charge carriers, thereby improving the dielectric properties. Compared to PBDDM/(EP-PPO)-0%, the dielectric constant (Dk) and dielectric loss (Df) of PBDDM/(EP-PPO)-6% are reduced by 31.1% and 68.3%, respectively. This provides a feasible strategy for designing and preparing high-performance EP-PPO materials that combine flame retardancy and dielectric properties.

     

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