CFRP层合板的滑动切削分析及其工艺研究

Analysis on sliding cutting of CFRP laminates and research on process

  • 摘要: 碳纤维增强树脂基复合材料(Carbon Fiber Reinforced Polymer, CFRP)切削加工中,纤维的不规则断裂是导致多种加工损伤的主要原因。为此,本文提出一种滑动切削策略,即刀尖在沿切削方向进给的同时,沿着切削刃切线方向产生“滑动”运动。重点探究工艺因素对纤维切断效果的影响,设计了滑动切削刀具,搭建了实验平台,选取切削速度、滑动速度、切削厚度及刃倾角为核心工艺变量。通过对比单向CFRP层合板滑动切削与直角切削的加工质量,结果表明切削力随着主运动速度和切削厚度的增大而上升,随着滑动速度的提升而下降;滑动速度能够改善加工表面质量,减少亚表面损伤;切削厚度与刃倾角对表面粗糙度影响微弱,滑动速度的稳定作用主导纤维断裂机制。因此,在主运动速度为3.6 mm/s、适配滑动速度、切削厚度为0.2 mm和适配刃倾角大小的条件下滑动切削效果最优,可实现纤维精准断裂,有效抑制分层、界面脱粘等损伤。

     

    Abstract: Irregular fiber fracture during the cutting of carbon fiber-reinforced polymer (CFRP) composites is a primary cause of various machining-induced damages. To improve this issue, a novel sliding cutting strategy is proposed, in which the tool tip moves not only in the cutting direction but also slides tangentially along the cutting edge. This study focuses on the influence of process parameters on fiber cutting effectiveness. A specialized tool capable of performing sliding cutting was designed, and an experimental platform was established, with cutting speed, sliding speed, cutting depth, and tool inclination angle selected as the key process variables. The cutting quality of unidirectional CFRP laminates under sliding cutting was compared with that of conventional orthogonal cutting. Results demonstrate that cutting force increases with higher primary cutting speed and cutting depth, but decreases as sliding speed increases. Enhancing sliding speed improves surface quality and reduces subsurface damage, while cutting depth and inclination angle have minimal impact on surface roughness, indicating that the stabilizing effect of sliding speed predominantly governs the fiber fracture mechanism. Therefore, under a primary cutting speed of 3.6 mm/s, an optimized sliding speed, a cutting depth of 0.2 mm, and an appropriate inclination angle, sliding cutting effect is optimal, enabling precise fiber fracture and effectively suppressing defects such as delamination and interfacial debonding.

     

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