3D打印点阵夹芯碳纤维金属层板静态压缩性能

Static compression performance of 3D printed lattice sandwich carbon fiber metal laminates

  • 摘要: 随着航空航天领域的发展,复合材料点阵结构因结构、材料轻量化的特点被广泛关注,利用轻量化材料与结构对点阵夹芯纤维金属层板力学性能进行研究。结合金字塔与截顶圆设计出截顶金字塔点阵结构,在截顶金字塔中应用不同点阵结构设计,并将仿生设计理念与轻量化设计相结合,设计双点阵龟壳仿生结构,对多种点阵结构有限元仿真和静态压缩实验研究不同点阵结构的静态力学性能。结果表明,60°截顶金字塔点阵结构静态压缩实验在应变为0.6时,比吸能为0.6 J/g,相较于截顶圆、截顶圆锥、传统金字塔分别提升了1.7倍、3倍、2倍;是45°与75°截顶金字塔的2.2倍和1.6倍。与截顶金字塔相比,提出的双点阵龟壳仿生结构通过骨缝、泡沫孔隙结构使结构质量降低15.58%,比吸能相较于截顶金字塔提升200%。在60°截顶金字塔基础上结合仿生设计的双点阵龟壳结构可实现轻量化与吸能性能的双重提升,为航空航天轻量化点阵夹芯结构的设计提供参考。

     

    Abstract: With the rapid development of the aerospace industry, composite lattice structures have attracted widespread attention owing to their lightweight characteristics at both the material and structural levels. In this work, the mechanical properties of lattice-cored fiber metal laminates were investigated by employing lightweight materials and structures. A truncated pyramid lattice structure was designed by integrating the geometric features of conventional pyramid lattices and truncated circular units. Various lattice design schemes were subsequently applied to the truncated pyramid configuration. Furthermore, by combining bionic design concepts with lightweight design principles, a novel dual-lattice bioinspired turtle-shell structure was proposed, incorporating biomimetic suture and foam-pore architectures. Finite element simulations and static compression tests were carried out to characterize the static mechanical behavior of the different lattice structures. The results showed that the 60° truncated pyramid lattice structure achieved a specific energy absorption (SEA) of 0.6 J/g at a compressive strain of 0.6. Its SEA was 1.7, 3, and 2 times that of the truncated circular, truncated cone, and conventional pyramid lattices, respectively, and was 2.2 and 1.6 times that of the 45° and 75° truncated pyramid lattices.Owing to its suture and foam-pore features, the dual-lattice bioinspired turtle-shell structure achieved a 15.58% reduction in structural mass and an SEA three times that of the truncated pyramid lattice. Overall, the 60° truncated pyramid lattice structure delivers the optimal comprehensive performance among all single-cell lattice configurations, while the proposed dual-lattice bioinspired turtle-shell structure achieves synergistic improvements in lightweight performance and energy absorption capacity. This work provides a valuable reference for the lightweight design of lattice sandwich structures in the aerospace industry.

     

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