芯纬接结三维间隔复合材料制备与性能研究

Study on the Preparation and Properties of Core-Weft Interlaced 3D Spacer Composites

  • 摘要: 针对现有三维间隔复合材料芯层结构设计单一、芯柱易整体失稳、难以兼顾轻质高强与隔热需求的问题,本研究提出一种芯纬接结三维间隔复合材料结构。对基础三维间隔预制体组织进行变化设计,优化提综引纬工艺,实现芯纬接结三维间隔预制体稳定高效织造。对不同芯纬密度的三维间隔复合材料(SC)、半芯纬接结三维间隔复合材料(HCWISC)和芯纬接结三维间隔复合材料(CWISC)的压缩行为和隔热机制进行了研究。结果表明,CWISC的芯柱在经向形成粘结支撑点,破坏模式由整体失稳倾倒转变为半高芯柱的反向倾倒,形成鱼骨状破坏形态。CWISC的压缩强度和比吸能分别达到1.62 MPa和350.8 kJ·m−3,相比SC提高149%和226%。芯纬的引入使得CWISC的芯层空腔复杂度和芯柱几何长度增加,有效抑制了热对流,提高了热传导的热阻。CWISC在120℃加热条件下,表面温度仅为50.9℃。芯纬接结间隔结构为芯柱几何形态调控及性能优化提供了新的技术途径,为高性能轻质三维间隔复合材料的设计与应用提供了工艺参考。

     

    Abstract: To overcome the limitations of 3D spacer composites, including simplistic core structure design, the global instability of core piles, and the difficulty in balancing high strength and thermal insulation, this study reports a core-weft interlaced 3D spacer composite structure. By redesigning the weave structure of the basic 3D spacer preform and optimizing the shedding and weft insertion process, stable and efficient fabrication of the core-weft interlaced preform was achieved. The compressive behaviors and thermal insulation mechanism of 3D spacer composites (SC), half core-weft interlaced 3D spacer composites (HCWISC), and core-weft interlaced 3D spacer composites (CWISC) were investigated. The results demonstrate that the core piles of the CWISC form bonded support points in the warp direction, causing the failure mode to transform from global instability to the reverse tilting of half-height core piles, which shows the fishbone shaped failure morphology. The compressive strength and specific energy absorption of the CWISC reached 1.62 MPa and 350.8 kJ⋅m−3, respectively, which are 149% and 226% higher than those of SC. The introduction of the core-weft increases the complexity of the core cavity and the geometric length of the core piles in CWISC, effectively suppressing heat convection and increasing the thermal resistance of heat conduction. Under heating at 120℃, the surface temperature of CWISC is only 50.9℃. The core-weft interlaced spacer structure provides a novel technical approach for regulating the geometric morphology and optimizing the performance of core piles, offering a process reference for the design and application of high-performance lightweight spacer composites.

     

/

返回文章
返回