内凹嵌套蜂窝结构的变形模式和吸能特性

Deformation patterns and energy-absorption characteristics of concave-nested honeycomb structures

  • 摘要: 为提升负泊松比蜂窝结构的刚度与吸能性能,设计了一种多层嵌套内凹六边形蜂窝结构,并采用聚乳酸(PLA)和短切碳纤维增强聚乳酸复合材料(CF-PLA)通过3D打印制备试件。结合准静态压缩实验与有限元模拟,系统研究了嵌套层数、连接方式、层间距、加载速度、梯度构型及阵列扩展对结构变形模式、力学响应和能量吸收特性的影响。结果表明,多层嵌套设计可显著提高结构刚度与吸能能力;随着嵌套层数增加,结构变形由局部屈曲逐渐转变为多胞元协同渐进塌缩,局部失稳得到有效延缓。结构拓扑对吸能性能具有主导作用,材料效应则表现出明显的构型依赖性:在几何约束较强或更强调稳定渐进塌缩的条件下,PLA表现更优;在多层嵌套、较大层间距或高阶协同变形条件下,CF-PLA的高比强度优势更易发挥。研究表明,多层嵌套设计是提升负泊松比蜂窝结构稳定性与吸能效率的有效途径,可为轻质高效吸能结构设计提供参考。

     

    Abstract: To improve the stiffness and energy absorption performance of negative Poisson’s ratio honeycomb structures, a multilayer nested re-entrant hexagonal honeycomb was designed and fabricated by 3D printing using polylactic acid (PLA) and short carbon fiber-reinforced polylactic acid composite (CF-PLA). Quasi-static compression experiments and finite element simulations were conducted to investigate the effects of nesting layer number, connection mode, spacing, loading rate, gradient configuration, and array expansion conditions on the deformation mode, mechanical response, and energy absorption behavior. The results showed that the multilayer nested design significantly enhanced the structural stiffness and energy absorption capacity. With increasing nesting layer number, the deformation mode gradually evolved from local buckling to cooperative progressive collapse of multiple cells, and local instability was effectively delayed. Structural topology was found to play a dominant role in energy absorption, whereas material effects showed a clear configuration dependence. PLA performed better under stronger geometric constraints or when stable progressive collapse was required, while the high specific strength advantage of CF-PLA became more evident in multilayer nested configurations, at larger spacing, or under higher-order cooperative deformation. These findings demonstrate that the multilayer nested design is an effective strategy for improving the stability and energy absorption efficiency of negative Poisson’s ratio honeycomb structures and provides guidance for the design of lightweight, high-efficiency energy-absorbing structures.

     

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