偏高岭土-矿渣地聚物水化过程中的环境敏感性

Environmental sensitivity during the hydration process of metakaolin-slag geopolymer

  • 摘要: 偏高岭土-矿渣地聚物的生产过程实现了从工业固废到高性能材料的绿色转化,同时显著降低了碳排放和能源消耗,但这种材料的力学性能对水化环境高度敏感,其强度波动直接关系到工程安全及适用范围。因此,为考察温度、湿度及pH值对偏高岭土-矿渣地聚物抗压强度的影响,通过SEM-EDS、TG、FT-IR及MIP分析揭示了微观结构、凝胶组成及孔隙结构与强度演化的关系。结果表明,高温对材料早期强度有显著增强作用,60℃高温加速水化速率的同时,孔隙结构更加密实。随着养护龄期延长,高温对地聚物强度的优化作用逐渐减弱。适宜湿度(70%)促进水化的同时抑制碱析出。原材料激发效果提升,缩聚反应充分进行,进而增加了凝胶含量,结构密实度提高,大孔占比减少至13%,28 d强度可达60MPa。高碱性环境(pH=13)通过抑制游离碱的扩散,促进偏高岭土与矿渣颗粒的溶解与缩聚。水化产物中n(Na)/n(Al)值上升,N‒A‒S‒H凝胶含量显著增加,促使结构更加致密,过渡孔和凝胶孔占比高达84%,最终28 d强度达到65 MPa。

     

    Abstract: The production process of metakaolin slag geopolymers realizes the green transformation from industrial solid waste to high-performance materials, and significantly reduces carbon emissions and energy consumption. However, the mechanical properties of this material are highly sensitive to the hydration environment, and its strength fluctuation is directly related to engineering safety and application scope. Therefore, in order to investigate the effects of temperature, humidity and pH value on the compressive strength of metakaolin-slag geopolymers, SEM-EDS, TG, FT-IR and MIP analysis were used to reveal the relationship between the changes in microstructure, gel composition and pore structure and the strength evolution. The results show that high temperature has a significant effect on the early strength of the material. While the hydration rate is accelerated at 60℃, the pore structure is more dense. With the extension of curing age, the optimization effect of high temperature on the strength of the geopolymer is gradually weakened. The appropriate humidity (70%) promotes hydration and inhibits alkali precipitation at the same time, the excitation effect of raw materials is improved, the polycondensation reaction is fully carried out, and the gel content is increased, the structural compactness is improved, the proportion of large pores is reduced to 13%, and the strength can reach 60MPa at 28 days. The high alkaline environment (pH=13) promotes the dissolution and polycondensation of metakaolin and slag particles by inhibiting the diffusion of free alkali, and then the n(Na)/n(Al) value in the hydration products increases, and the N‒A‒S‒H gel content increases significantly, making the structure more dense, with the proportion of transition and gel pores as high as 84%, and the final strength reaches 65MPa at 28 days.

     

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