基于MPCF/PAN-CF复合毡插层结构的高导热碳纤维/环氧复合材料制备与表征

Preparation and characterization of high thermal conductivity carbon fiber/epoxy composites based on MPCF/PAN-CF hybrid felt insert structure

  • 摘要: 航天中的极端环境要求复合材料同时具有良好的导热能力与优异的力学性能,本文结合中间相沥青基碳纤维(MPCF)的高导热和聚丙烯腈基碳纤维(PAN-CF)的高强度特性,使用湿法抄造工艺制备MPCF/PAN-CF复合毡作为插层结构,借助真空辅助树脂灌注(VARI)工艺制备CF/EP复合材料。研究了不同面密度复合毡对复合材料面内、面外热导率及力学性能的影响,结果表明,面密度为15 g/m2的MPCF/PAN-CF复合毡插层后,复合材料面内热导率达到58.51 W/(m·K),与未加入复合毡的参考样相比提升了766.8%。同时CF/EP复合材料的层间剪切强度、II型层间断裂韧性和弯曲强度、模量随复合毡的加入均有不同程度的提升。复合毡在层间环氧树脂区域形成MPCF/PAN-CF有序互连的导热-力学增强双网络,加速复合材料热量扩散的同时有效提升了其力学性能。

     

    Abstract: Extreme environments in aerospace require composites to have both good thermal conductivity and excellent mechanical properties, however, the inherent low thermal conductivity of carbon fiber/epoxy (CF/EP) composites interlayer epoxy resins limit their application scope. In this paper, using the high thermal conductivity of mesophase pitch-based carbon fibers (MPCF) and the high strength of polyacrylonitrile-based carbon fibers (PAN-CF), the two kinds of carbon fibers were used to prepare MPCF/PAN-CF hybrid felt by wet netting process, which was then used as three-dimensional thermal conductivity pathways in the area of the epoxy resin between the layers of the composite material. Subsequently, CF/EP composites were prepared by vacuum-assisted resin infusion (VARI) process after alternating layers of hybrid felt and carbon fiber cloth. The effects of MPCF/PAN-CF hybrid felt with different areal densities on the thermal conductivity of CF/EP composites in different directions and on the mechanical properties of CF/EP composites, such as the interlaminar shear strength, interlaminar fracture toughness of mode II(GIIC), and the flexural strength were investigated. The results demonstrate that the in-plane thermal conductivity of CF/EP composites gradually increases with the increase of the hybrid felt surface density, in which the in-plane thermal conductivity of the composites reaches 58.51 W/(m-K) after the incorporation of 15 g/m2 MPCF/PAN-CF hybrid felt, which is an enhancement of 766.8% compared with that of the reference samples without incorporation of the hybrid felt. Meanwhile, the interlaminar shear strength, GIIC values, and flexural strength, modulus of CF/EP composites is improved with the addition of the hybrid felt. The MPCF/PAN-CF hybrid felt forms a thermally conductive-mechanically enhanced dual network of MPCF/PAN-CF with ordered interconnections in the interlayer epoxy region of CF/EP composites, which accelerates the diffusion of heat within the CF/EP composites and effectively improves the mechanical properties of the composites at the same time.

     

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