陶瓷基复合材料螺旋弹簧室温压缩性能的影响因素研究

Effects of material and geometric parameters on the room-temperature compressive behavior of ceramic matrix composite helical springs

  • 摘要: 陶瓷基复合材料(ceramic matrix composites,CMC)具有耐高温、低密度和良好损伤容限等特点,在极端服役环境弹性元件中具有应用潜力。采用化学气相渗透(chemical vapor infiltration,CVI)工艺制备了系列C/SiC和SiC/SiC圆柱螺旋压缩弹簧,研究了致密化程度、预制体结构、纤维种类、丝束规格及几何参数对其室温压缩性能与循环响应的影响。结果表明:CMC螺旋弹簧在室温压缩过程中呈现明显迟滞响应,损伤演化主要表现为基体微裂纹萌生、界面脱粘及摩擦滑移。C/SiC螺旋弹簧刚度与材料密度呈显著线性正相关,密度由1.48 g/cm3提高至2.01 g/cm3时,刚度由0.54 N/mm提高至5.09 N/mm,提高约8.4倍;三维四向编织结构较二维环向编织结构可使刚度提高38.5%;丝束规格由1 k增大至6 k时,刚度由3.69 N/mm 提高至4.52 N/mm。SiC/SiC螺旋弹簧表现出更高刚度。弹簧刚度随螺距增大而降低,随丝径增大而提高。经1000次室温循环压缩后,C/SiC和SiC/SiC螺旋弹簧刚度保留率分别为97.9% 和96.0%,均具有良好的循环稳定性。

     

    Abstract: Ceramic matrix composites (CMC) possess low density, excellent high-temperature resistance, and good damage tolerance, making them attractive for elastic components operating in extreme environments. In this study, a series of C/SiC and SiC/SiC cylindrical helical compression springs were fabricated via chemical vapor infiltration (CVI), and the effects of densification degree, preform architecture, fiber type, tow size, and geometric parameters on room-temperature compression behavior and cyclic response were systematically investigated. The results show that the CMC helical springs exhibit pronounced hysteresis during room-temperature compression, and the damage evolution is dominated by matrix microcracking, interfacial debonding, and frictional sliding. For the C/SiC springs, the spring rate shows a strong linear positive correlation with material density, increasing from 0.54 to 5.09 N/mm as the density rises from 1.48 to 2.01 g/cm3, an increase of approximately 8.4 times. Compared with the two-dimensional circumferential braided structure, the three-dimensional four-directional braided structure increases the spring rate by 38.5%. Increasing the tow size from 1 k to 6 k raises the spring rate from 3.69 to 4.52 N/mm. The SiC/SiC springs exhibit higher spring rate than the C/SiC springs. In addition, the spring rate decreases with increasing pitch and increases with wire diameter. After 1000 room-temperature compression cycles, the spring rate retention ratios of the C/SiC and SiC/SiC springs remain 97.9% and 96.0%, respectively, indicating good cyclic stability.

     

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