ZrSi改性C/C螺栓的制备与抗氧乙炔烧蚀性能

Preparation and Oxyacetylene Ablation Resistance of ZrSi Modified C/C Bolts

  • 摘要: 碳/碳(C/C)复合材料螺栓具有耐高温、低密度和热膨胀匹配性较好等特点,有望作为高超声速飞行器、再入飞行器热防护结构及高温热结构分体装配中的候选紧固构件。本文以三维针刺C/C螺栓为对象,通过力学性能测试确定有效承载密度范围;在此基础上,构建C/C、C/C-SiC、C/C-ZrSi和C/C-SiC-ZrSi四类螺栓体系,研究SiC/ZrSi改性对孔隙结构、氧乙炔烧蚀行为和烧蚀后残余承载能力的影响。结果表明,随基体密度升高,C/C的压缩强度由约120 MPa提高至175 MPa,弯曲强度在1.7 g/cm3附近达到232.65 MPa;C/C螺栓拉伸强度在1.5 g/cm3附近达到较高值,由约17 MPa提高至43.5 MPa,双剪强度由约24 MPa提高至50-60 MPa。基于上述结果,选取1.4~1.7 g/cm3范围内的螺栓开展改性和烧蚀对比。Micro-CT结果显示,SiC改性使C/C螺栓孔隙率由11.87%降至1.77%;含ZrSi样品内部缺陷分布更离散,孔隙连通性减弱。氧乙炔烧蚀后,C/C 螺栓质量烧蚀率为0.033 mg/s,C/C-SiC螺栓降至0.013 mg/s,含ZrSi样品进一步保持较低质量烧蚀率和较完整螺纹轮廓。XRD、Raman和SEM-EDS结果表明,含ZrSi样品烧蚀后生成ZrO2相关产物,残留碳相ID/IG降低,在烧蚀表面检测到Si、Zr和O元素。烧蚀后的残余力学结果显示,未改性C/C螺栓拉伸强度保持率和双剪强度保持率分别为62.65%和94.34%;C/C-ZrSi螺栓分别达到171.44%和141.18%。SiC/ZrSi改性通过降低孔隙/缺陷连通性、维持烧蚀后螺纹轮廓并减轻牙根区域损伤,提高了C/C螺栓氧乙炔烧蚀后的表观残余承载能力。

     

    Abstract: Carbon/carbon (C/C) composite bolts exhibit high-temperature resistance, low density, and favorable thermal expansion compatibility, and show potential as fasteners for hypersonic vehicles, re-entry thermal protection structures, and high-temperature structural assemblies. In this study, three-dimensional needled C/C bolts were investigated. Mechanical testing was conducted to determine the effective load-bearing density range, and four bolt systems, namely C/C, C/C-SiC, C/C-ZrSi, and C/C-SiC-ZrSi, were prepared to evaluate the effects of SiC/ZrSi modification on pore structure, oxyacetylene ablation behavior, and post-ablation residual load-bearing capacity. The results show that the compressive strength of C/C composites increases from approximately 120 MPa to 175 MPa, while the flexural strength reaches 232.65 MPa at a density of about 1.7 g/cm3. The tensile strength of C/C bolts increases from approximately 17 MPa to 43.5 MPa as the density increases to about 1.5 g/cm3, and the double-shear strength increases from approximately 24 MPa to 50–60 MPa. Accordingly, 1.4-1.7 g/cm3 is identified as the effective load-bearing density range. Micro-CT results show that SiC modification reduces the porosity of C/C bolts from 11.87% to 1.77%, while the ZrSi-containing samples exhibit more discrete pore/defect distributions and lower connectivity. After oxyacetylene ablation, the mass ablation rate is 0.033 mg/s for C/C bolts and decreases to 0.013 mg/s for C/C-SiC bolts; the ZrSi-containing samples maintain relatively low mass ablation rates and more intact thread profiles. XRD, Raman, and SEM-EDS analyses show that ZrO2-related products form on the ZrSi-containing samples after ablation, the relative fraction of defect-rich carbon in the residual carbon phase decreases, and Si, Zr, and O are detected on the ablated surfaces. The apparent tensile and double-shear strength retentions of unmodified C/C bolts are 62.65% and 94.34%, respectively, whereas those of C/C-ZrSi bolts reach 171.44% and 141.18%. SiC/ZrSi modification helps reduce pore/defect connectivity, preserve post-ablation thread profiles, and mitigate thread-root damage, thereby improving the apparent post-ablation residual load-bearing capacity of C/C bolts.

     

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