功能填料对聚脲/氟碳基混凝土面板防护材料隔热性能的影响

Effect of functional fillers on the thermal insulation performance of polyurea/fluorocarbon-based concrete protective panel materials

  • 摘要: 针对高原地区面板混凝土在强紫外线辐照与大幅温差疲劳作用下,传统聚脲防护涂层存在耐候性与保温隔热性能不足的问题,本文以聚脲/氟碳为基液,研究了片状铝粉与空心玻璃微珠两类功能填料对防护材料隔热性能的影响。结果表明:聚脲与氟碳质量比为6∶4时基液综合性能最优;片状铝粉与空心玻璃微珠的最佳单掺量分别为10%与15%。最优复掺方案(10%铝粉+15%空心玻璃微珠)制备的防护材料显著降低了混凝土内外温差,由未涂防护材料工况下的19.4℃降低至12.2℃,降幅达37.1%,有效降低了温度应力损伤累积风险,片状铝粉在涂层中呈平行排列形成反射层、空心玻璃微珠均匀分散形成阻隔层,二者在空间上呈互补分布,两类填料复掺可发挥“反射-阻隔”协同隔热效应。该复合材料在高原强紫外、大温差环境下具有良好的应用前景。

     

    Abstract: Aiming at the shortcomings of traditional polyurea protective coatings in weather resistance and thermal insulation performance when face slab concrete in plateau regions is under fatigue action caused by intense ultraviolet radiation and large temperature variations, this paper uses polyurea/fluorocarbon as the base fluid and investigates the effects of two functional fillers — flaky aluminum powder and hollow glass microspheres — on the thermal insulation property of protective materials. The results demonstrate that the base fluid achieves optimal comprehensive performance at a polyurea-to-fluorocarbon mass ratio of 6∶4. The optimum single dosages of flaky aluminum powder and hollow glass microspheres were 10% and 15%, respectively. The protective material fabricated with the optimal compound doping formula (10% aluminum powder + 15% hollow glass microspheres) significantly narrows the internal-external temperature difference of concrete. The temperature difference drops from 19.4℃ in the scenario without protective material coating to 12.2℃, marking a reduction of 37.1%, which effectively mitigates the accumulation risk of temperature stress damage. Flaky aluminum powder is arranged in parallel in the coating to form a reflective layer, and hollow glass microspheres are evenly dispersed to form a barrier layer, which are complementary in space. The combined use of the two fillers delivers a "reflection-barrier" synergistic thermal insulation effect. This composite has promising application prospects in plateau environments featuring strong UV radiation and drastic temperature fluctuations.

     

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