再生碳纤维/环氧树脂复合材料的多尺度建模与力学性能仿真

Multiscale Modeling and Mechanical Performance Simulation of Recycled Carbon Fiber/Epoxy Resin Composites

  • 摘要: 再生碳纤维(rCF)可保留原生纤维大部分力学性能,且能耗与成本较低,具有良好的应用前景。然而,rCF表面上浆层被部分去除,纤维长度与取向分布具有随机性,界面结合状态较复杂,导致复合材料力学性能呈现一定离散性。本文结合实验测试与数值模拟,对再生碳纤维/环氧树脂(rCF/EP)复合材料的界面特性及拉伸力学行为进行了研究。实验方面,分别制备了环氧树脂(EP)与聚丙烯(PP)基复合材料,利用微滴包埋法测得原生碳纤维/环氧树脂界面剪切强度为63.56 MPa,再生碳纤维/环氧树脂体系为56.88 MPa。数值建模方面,构建了包含纤维、基体及纤维/基体界面的代表性体积单元(RVE)模型,引入纤维脆性断裂准则、Drucker–Prager塑性模型和Cohesive界面模型,模拟rCF/EP复合材料在准静态拉伸条件下的力学响应与损伤演化。结果表明,仿真结果能够较好反映不同纤维取向条件下拉伸强度的变化趋势,实验断裂形貌与仿真损伤区域在主要裂纹路径和损伤集中位置上具有一定对应关系。本文所建立的RVE数值模型可为分析rCF/EP复合材料中纤维取向、界面脱粘和基体损伤对宏观拉伸性能的影响提供参考。

     

    Abstract: Recycled carbon fibers can retain a large portion of the mechanical properties of virgin fibers while reducing energy consumption and cost, making them promising for applications. However, the partial removal of surface sizing, the randomness of fiber length and orientation distribution, and the complexity of interfacial bonding can lead to variability in the mechanical properties of recycled carbon fiber composites. In this study, experimental characterization and numerical simulation were combined to investigate the interfacial properties and tensile mechanical behavior of recycled carbon fiber composites. In the experimental part, composites based on epoxy resin and polypropylene matrices were prepared. Microdroplet tests showed that the interfacial shear strength of virgin carbon fiber/epoxy composites was 63.56 MPa, whereas that of recycled carbon fiber/epoxy composites was 56.88 MPa. In the numerical modeling part, a representative volume element model containing fibers, matrix, and fiber/matrix interfaces was established. A brittle fracture criterion for fibers, the Drucker–Prager plasticity model for the matrix, and a Cohesive interface model were introduced to simulate the mechanical response and damage evolution of rCF/EP composites under quasi-static tensile loading. The results show that the simulation results can reasonably reflect the variation trend of tensile strength under different fiber orientation conditions. The experimental fracture morphologies and simulated damage zones show certain correspondence in the main crack paths and damage concentration regions. The established RVE numerical model can provide a reference for analyzing the effects of fiber orientation, interfacial debonding, and matrix damage on the macroscopic tensile performance of recycled carbon fiber composites.

     

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