CB-CIP@SiO2-GF/PA6复合材料的制备及其宽带微波吸收和力学性能

Broadband microwave absorption and mechanical properties of CB-CIP@SiO2-GF/PA6 composites

  • 摘要: 本工作以拓宽结构型吸波复合材料的吸收频带为目的,在玻璃纤维增强尼龙复合材料中同时引入磁损耗型吸波剂羰基铁粉(carbonyl iron powder, CIP)和电阻损耗型吸波剂炭黑(Carbon black, CB),采用热压成型工艺制备了CB-CIP@SiO2/玻璃纤维/尼龙6(CB-CIP@SiO2-GF/PA6)吸波复合材料。重点研究了CIP表面包覆SiO2薄膜及其加入量对复合材料微波吸收和力学性能的影响。研究结果表明:SiO2薄膜包覆不仅解决了CIP氧化问题,同时改善了复合材料的阻抗匹配特性,使得CIP与CB协同提升了复合材料的吸波性能。在保障复合材料具有良好吸波性能前提下,CIP的负载量从70 wt.%降低至30 wt.%左右,大大减轻了复合材料的质量。其中,掺量为1 wt.%CB和30 wt.%CIP@SiO2的吸波复合材料的有效吸收带宽在材料厚度为1.91-1.95 mm时超过了5.6 GHz,且覆盖了整个Ku波段。这种方法一方面拓宽了吸波复合材料的有效吸收带宽,实现了宽带吸波。另一方面,CIP@SiO2颗粒与GF的纤维实现共同增强,提升了复合材料的整体力学性能。当CIP@SiO2的含量为40 wt.%时,复合材料的力学性能最佳,弯曲强度为212.8±9.8 MPa,剪切强度为21.0±1.4 MPa,摆锤冲击强度为64.4±6.2 kJ/m2

     

    Abstract: With the aim of broadening the absorption band of structural microwave absorbing composites, a magnetic loss absorber carbonyl iron powder (CIP) and the resistive loss absorber carbon black (CB) were simultaneously introduced into glass fiber reinforced polyamide 6 composites, and CB-CIP@SiO2-GF/PA6 composites were prepared by the hot press molding process. Focusing on the effect of CIP surface coated SiO2 film and its incorporation on the microwave absorption and mechanical properties of composites. The results show that SiO2 coating not only prevents the oxidation of CIP, but also improves the impedance matching of the composites, so that CIP and CB synergistically enhance the microwave absorbing properties of the composites. Under the premise of guaranteeing good microwave absorbing properties, the loading of CIP is reduced from 70 wt.% to about 30 wt.%, which greatly lightens the mass of the composites. The effective absorption bandwidth of the composites with 1 wt.% CB and 30 wt.% CIP@SiO2 exceeds 5.6 GHz at a thickness of 1.91-1.95 mm and covers the entire Ku-band. On the one hand, this method broadens the effective absorption bandwidth of the composites and realizes broadband absorption. On the other hand, the particle reinforcement of CIP@SiO2 has a co-enhancing effect with GF. When the content of CIP@SiO2 was 40 wt.%, the mechanical properties of the composites were optimal, with a flexural strength of 212.8±9.8 MPa, a shearing strength of 21.0±1.4 MPa, and a pendulum impact strength of 64.4±6.2 kJ/m2.

     

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