改性棕榈油基胶黏剂的竹刨花板制备工艺与力学性能优化

Preparation and mechanical performance optimization of bamboo particleboard with modified palm oil-based adhesive

  • 摘要: 棕榈油基胶黏剂普遍存在交联程度低、胶层结构疏松、界面结合力弱等固有缺陷,导致竹刨花板力学性能与耐水稳定性不足。本文采用马来酸酐对棕榈油基胶黏剂进行接枝改性,并应用于竹刨花板制备。采用傅里叶变换红外光谱、差示扫描量热法结合旋转黏度与涂-4杯测试,分析改性剂对胶黏剂结构、固化行为及流变性能的调控,并通过单因素试验结合Box-Behnken响应面法优化竹刨花板制备工艺参数。结果表明,适量马来酸酐可接枝改性棕榈油基树脂,优化胶黏剂分子结构,改善胶黏剂流变行为并参与交联反应,构建致密交联网络结构。马来酸酐改性可显著提升竹刨花板力学承载性能与尺寸稳定性,随马来酸酐添加量由0wt%增至30wt%,静曲强度、弹性模量、内结合强度增幅分别达83.6%、70.6%、125.4%,吸水厚度膨胀率降幅达46.5%,改性后板材性能均优于标准GB/T 4897—2015的P3等级要求。经响应面优化得到刨花板制备的最佳工艺参数为施胶量11wt%、热压温度158.6℃、热压时间300 s、热压压力14.55 MPa,该工艺下模型预测板材综合性能优良。重复验证试验表明,实测性能与模型预测值相对误差均控制在10%以内,证实响应面模型预测精度高、可靠性好。本研究揭示了马来酸酐接枝改性提升棕榈油基胶黏剂交联密度与界面相容性的微观机制,建立了改性胶黏剂配方与竹刨花板热压工艺的协同优化方法,为绿色无甲醛生物质胶黏剂在竹基人造板领域的工业化应用提供了理论依据与技术支撑。

     

    Abstract: Palm oil-based adhesives generally suffer from inherent drawbacks such as low crosslinking degree, loose adhesive layer structure, and weak interfacial bonding, leading to inadequate mechanical properties and poor water resistance of bamboo particleboards. In this study, maleic anhydride was employed to grafting modify the palm oil-based adhesive, and the modified adhesive was applied in the preparation of bamboo particleboards. Fourier transform infrared spectroscopy, differential scanning calorimetry, rotational viscosity measurements, and a T-4 cup test were used to analyze the regulation of the modifier on the adhesive structure, curing behavior, and rheological properties. Single-factor experiments combined with the Box–Behnken response surface methodology were conducted to optimize the preparation parameters of bamboo particleboards. The results show that an appropriate amount of maleic anhydride can graft onto the palm oil-based resin, optimize its molecular structure, improve its rheological behavior, and participate in crosslinking reactions, thereby forming a dense crosslinked network. Maleic anhydride modification significantly enhances the mechanical load-bearing capacity and dimensional stability of bamboo particleboards. As the MA content increases from 0wt% to 30wt%, the modulus of rupture, modulus of elasticity, and internal bond strength increase by 83.6%, 70.6%, and 125.4%, respectively, while the 24 h thickness swelling rate decreases by 46.5%. The modified boards meet the requirements of the P3 grade of GB/T 4897—2015. Response surface optimization yields the optimal preparation parameters as follows: adhesive content of 11wt%, hot-pressing temperature of 158.6℃, hot-pressing time of 300 s, and hot-pressing pressure of 14.55 MPa, under which the model predicts outstanding board performance. Validation experiments show that the relative errors between the measured properties and the predicted values are within 10%, confirming the high prediction accuracy and reliability of the response surface model. This study reveals the microscopic mechanism by which maleic anhydride grafting modification enhances the crosslinking density and interfacial compatibility of palm oil-based adhesives, establishes a synergistic optimization method for the modified adhesive formulation and the hot-pressing process of bamboo particleboards, and provides theoretical basis and technical support for the industrial application of green, formaldehyde-free bio-based adhesives in the field of bamboo-based composites.

     

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