含缺陷碳纤维/环氧树脂三维四向编织复合材料拉伸强度及损伤机理

Tensile strength and damage mechanisms of three-dimensional carbon fiber/epoxy resin braided composites with defects

  • 摘要: 三维编织复合材料以其高结构整体性、优异力学性能及抗损伤能力,克服了传统层合板易分层的缺陷,在航空航天等领域应用广泛。为支撑其结构的可靠性设计,本文通过拉伸试验与多尺度高保真仿真对比,系统研究了含初始缺陷三维四向编织复合材料的拉伸性能与损伤演化。研究采用含多尺度缺陷的有限元模型,结合Tsai-Wu张量理论和Mises等效应力准则,实现了对轴向拉伸渐进损伤过程的精细化分析。试验与仿真结果表明,三维四向编织复合材料应力-应变曲线在线性段基本吻合。编织角对材料的力学性能与损伤机理具有显著影响:小编织角复合材料具有更高的拉伸强度和模量,其主要损伤模式为纤维束轴向拉断;大编织角材料则表现出更优异的韧性,损伤模式以纤维束轴向剪切破坏为主。真实存在的缺陷影响损伤演化过程,使应力-应变曲线呈现显著非线性,并最终削弱材料的拉伸刚度与强度。本文的研究不仅阐明了材料失效机理,还得出具有实践意义的推论,为三维编织复合材料的结构优化与工程应用奠定了理论框架。

     

    Abstract: Three-dimensional(3D) braided composites are high-performance composite materials, which can overcome the shortcomings of traditional laminates that are prone to delaminate, have higher structural integrity, excellent mechanical properties and strong damage resistance and are widely used in aerospace and other fields. In order to support the reliable design of the structures, the tensile properties and damage evolution of 3D four-directional braided composites(3D4DBC) with initial defects were systematically investigated through a comparison between tensile tests and multi-scale high-fidelity simulations. By establishing the finite element models with multi-scale defects, and adopting the Tsai-Wu tensor theory in conjunction with the Mises equivalent stress criterion, a refined analysis of the axial tensile progressive damage process was accomplished. Experimental and simulation results indicate that the stress-strain curves of 3D4DBC are basically consistent in the linear segment. Braiding angle significantly affects the mechanical properties and damage mechanisms of the materials. Composites with smaller braiding angles exhibit higher tensile strength and modulus, with the primary damage pattern being axial tensile fracture of the yarns. In contrast, those with larger braiding angles demonstrate improved ductility, and their dominant failure mechanism shifts to shear failure of the yarns. The presence of defects influences the damage evolution process, which leads to significant nonlinearity in the stress-strain curve and ultimately degrades the tensile stiffness and strength of the composites. This study not only elucidates the failure mechanisms of 3D4DBC, but also yields insights with practical implications, establishing a theoretical framework for the structural optimization and engineering application of 3D braided composites.

     

/

返回文章
返回