基于表面图像识别与工艺约束的2.5D机织预制体几何建模方法

Geometric modeling method for 2.5D woven preforms based on surface image recognition and process constraints

  • 摘要: 预制体细观几何模型是机织复合材料性能预测的基础。现有方法常依赖破坏性检测或高耗时计算,难以兼顾非破坏性、高效性与高精度。本文面向2.5D机织预制体,提出一种融合表面图像特征与名义制造参数约束的细观几何重构方法。首先,通过监督学习提取纱线宽度、间距和中心线等表面特征。其次,结合名义制造参数与Kawabata模型求解纱线路径。最后,利用自由变形技术描述相邻经纱的接触变形,实现了无需侧截面信息的三维重构。结果表明,模型对表面纱线尺寸、排列间距及接触区投影形貌的表征精度较高,各项指标的相对误差均低于5%。在厚度方向上,模型能有效描述纱线路径起伏、层间偏移及整体厚度特征。该方法为机织材料的性能原位评估提供了建模新思路。

     

    Abstract: The mesoscopic geometric model of a preform is essential for performance prediction of woven composites. Existing modeling methods commonly depend on destructive characterization or computationally intensive simulations, making it difficult to simultaneously satisfy the requirements of non-destructiveness, efficiency, and accuracy. In this study, a geometric reconstruction method for woven preforms is proposed by integrating surface image features with nominal manufacturing parameters. Surface features, including yarn width, yarn spacing, and yarn centerlines, are first extracted through supervised learning. The yarn paths are then determined by incorporating nominal manufacturing-parameter constraints constraints and the Kawabata model. Subsequently, free-form deformation is employed to describe the contact deformation between adjacent warp yarns, enabling three-dimensional reconstruction without side-section information. The results indicate that the reconstructed model accurately represents the surface yarn dimensions, yarn arrangement spacing, and projected morphology of contact regions, with relative errors below 5% for all evaluated geometric indicators. In the thickness direction, the model effectively captures yarn path undulation, interlayer offset, and overall thickness characteristics. This method provides a new modeling strategy for the in-situ performance evaluation of woven composites.

     

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