成型工艺对高模量碳纤维/环氧树脂复合材料中MXene分布及性能的影响

Effect of molding process on distribution and properties of MXene in high modulus carbon fiber/epoxy resin composites

  • 摘要: 碳纤维增强环氧树脂基复合材料(Carbon Fiber Reinforced Epoxy Resin Composites,CFRP)在热管理领域结构功能一体化应用前景广阔,但其导热性能长期受限于界面热阻及成型工艺对增强体分布的调控能力。本文采用高速剪切将MXene均匀分散于环氧树脂(Epoxy Resin,EP)中,分别通过热压成型和原位3D打印成型制备高模量碳纤维/环氧树脂复合材料,系统研究两种成型工艺对MXene分散状态及复合材料力学、导热性能的影响。结果表明:热压成型下MXene倾向于在纤维层间局部聚集,复合材料的层间剪切强度为67.6 MPa,面内热导率为35.4 W/(m·K);而3D打印成型过程中,剪切流动诱导MXene沿纤维轴向有序分布,层间剪切强度提升至76.7 MPa,面内热导率达40.4 W/(m·K),较热压样品分别提高13.5%和14.1%。3D打印成型通过优化MXene的定向分布,同步提升了CFRP的力学承载与导热能力,为结构功能一体化复合材料的先进制造提供了新路径。

     

    Abstract: Carbon fiber reinforced epoxy resin composites (CFRP) show great promise for structural-functional integrated applications in thermal management. Yet their thermal conductivity has long been constrained by interfacial thermal resistance and the limited controllability of reinforcement distribution via conventional molding processes. In this study, multilayer MXene is uniformly dispersed into epoxy resin (EP) via high-speed shear mixing. High-modulus carbon fiber/epoxy composites are fabricated respectively by hot pressing and in-situ 3D printing, allowing a systematic investigation into the effects of the two molding processes on MXene dispersion state as well as mechanical and thermal properties of the composites. The results demonstrate that under hot pressing, MXene tends to locally aggregate between fiber layers, resulting in an interlaminar shear strength (ILSS) of 67.6 MPa and an in-plane thermal conductivity of 35.4 W/(m·K). In contrast, during the 3D printing process, shear flow induces an ordered alignment of MXene along the fiber axis, yielding an ILSS of 76.7 MPa and an in-plane thermal conductivity of 40.4 W/(m·K), which represent increases of 13.5% and 14.1%, respectively, over those of the hot-pressed samples. 3D printing enables simultaneous enhancement of both mechanical load-bearing capacity and thermal conductivity of CFRP by optimizing the oriented distribution of MXene, offering a novel pathway for the advanced manufacturing of structurally and functionally integrated composites.

     

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