PPTA浆粕/ANFs混杂复合空气过滤材料制备及性能

Preparation and properties of PPTA pulps/ANFs hybrid composite air filtration materials

  • 摘要: 工业生产过程中所产生高温废气含有大量固体颗粒物,需对其进行有效处理后才能达标排放,因此适用于高温等苛刻环境下使用的空气过滤材料尤为重要。为此本文以聚对苯二甲酰对苯二胺(PPTA)针刺非织造材料为基底,PPTA浆粕和PPTA纳米纤维(ANFs)为成网纤维原料,采用湿法成网技术将PPTA浆粕和ANFs沉积在PPTA针刺非织造材料表面,构筑表面具有致密纤维网结构的PPTA浆粕/ANFs混杂复合空气过滤材料。通过调节纤维悬浮浆液中PPTA浆粕和ANFs含量,探究了复合滤材表面PPTA浆粕和ANFs负载量对其微观形貌、纤维间孔隙结构及颗粒物过滤性能的影响。结果表明,PPTA浆粕和ANFs负载量可以有效调控复合滤材微观结构和空气过滤性能,当复合滤材表面PPTA浆粕和ANFs负载量分别为125 g·m−2和1.2 g·m−2时,所制备复合滤材性能较优异,其对PM2.5的过滤效率可达98.9%,过滤阻力为106.3 Pa;同时经高温处理、有机溶剂浸泡和多次弯折后,其过滤性能依然保持稳定。所制备PPTA浆粕/ANFs混杂复合空气过滤材料具有在高温废气治理领域应用的潜力。

     

    Abstract: High-temperature exhaust gas generated during industrial production processes contains large amount of particulate matters (PM), which must be effectively removal before it can be discharged up to the required emission standards. Therefore, air filtration materials which suitable for harsh environments, such as high temperatures, are particularly important. In this study, a PPTA pulps/ANFs hybrid composite air filtration material prepared with poly (p-phenylene terephthalamide) (PPTA) needle-punched nonwovens as the substrate, while PPTA pulps and PPTA nanofibers (ANFs) served as the web-forming fiber materials. The PPTA pulps and ANFs were deposited onto the surface of the PPTA needle-punched nonwovens via a wet-laid web-forming technique, constructing a PPTA pulps/ANFs hybrid composite air filtration material with a dense fibrous network. By varying the contents of PPTA pulps and ANFs in the fiber suspension slurry, the effects of the loading amounts of PPTA pulps and ANFs on the surface of the composite air filtration materials on the microstructure, pore structure, and air filtration performance were investigated. The results showed that the loading amounts of PPTA pulps and ANFs can effectively regulate the microstructure and air filtration performance of the composite air filtration materials. When the loading amounts of PPTA pulps and ANFs on the surface of the composite air filtration materials were 125 g·m−2 and 1.2 g·m−2, respectively, the prepared composite air filtration materials exhibited an excellent performance, with a PM2.5 filtration efficiency of 98.9% and a pressure drop of 106.3 Pa. Moreover, after high-temperature treatment, organic solvent immersion, and repeated bending, its filtration performance remained stable. The prepared PPTA pulps/ANFs hybrid composite air filtration material shows potential application in the treatment of industrial high-temperature exhaust gas.

     

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