3DN C/SiC拉伸损伤行为的声发射聚类分析研究

Investigation on Acoustic Emission Characteristics of Tensile Damage Behavior of 3DN C/SiC Composite Materials

  • 摘要: 通过单调拉伸与循环加-卸载实验,结合声发射在线监测与微计算机断层扫描(Micro-CT)表征,采用K均值聚类算法对声发射信号进行分类分析。研究表明:3DN C/SiC内部孔隙呈显著各向异性分布,整体孔隙率为11.9%,孔径主要分布在60~245 mm;沿针刺方向孔隙率呈类正弦周期波动(3.4%~20.9%),而沿铺层平面变化平缓(8.5%~17.4%)。基于Davies-Bouldin指数与轮廓系数确定最优聚类数,单调拉伸下可识别6类损伤模式(针刺纤维束界面脱粘、横向/纵向基体开裂、纵向纤维束内界面滑移、单丝纤维断裂、纤维束断裂),循环加-卸载下因界面脱粘与滑移信号混叠仅能识别5类。通过滞回环分析建立了界面滑移应力(5.28→1.49 MPa)与界面脱粘能(0.66→6.82 J·m−2)的演化规律,揭示了“初始界面脱粘→裂纹阻滞与纤维桥联→纤维断裂”的三阶段失效机制,明确了针刺纤维束同时作为微裂纹起始点与层间分层抑制体的双重角色,为3DN C/SiC的可靠性设计与评估提供了实验依据。

     

    Abstract: This study investigated the damage evolution of 3DN C/SiC under monotonic and cyclic tensile loading using acoustic emission (AE) monitoring combined with micro-computed tomography (Micro-CT) characterization. K-means clustering algorithm was employed to classify AE signals. Results reveal significant anisotropic pore distribution with overall porosity of 11.9% and pore sizes ranging from 60 to 245 mm; porosity fluctuates sinusoidally (3.4%-20.9%) along the needling direction while varying gently (8.5%-17.4%) in the lay-up plane. Optimal clustering numbers of K=6 for monotonic loading and K=5 for cyclic loading were identified based on Davies-Bouldin index and silhouette coefficient, distinguishing damage modes including interface debonding in needle fiber tow, transverse/longitudinal matrix cracking, interface sliding in longitudinal fiber tow, fiber breakage, and fiber tow breakage. Hysteresis loop analysis established the evolution of interface sliding stress (5.28→1.49 MPa) and interface debonding energy (0.66→6.82 J·m−2). A three-stage failure mechanism was revealed: initial interface debonding, crack arrest with fiber bridging, fiber fractures. The dual role of needle fiber tow as both crack initiation sites and delamination suppressors was clarified, providing experimental foundation for reliability design of 3DN C/SiC.

     

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