碳材料螺纹连接结构应力分布影响因素及失效行为

Effect factors of stress distribution and failure behavior of threaded connection for carbon materials

  • 摘要: 了解螺纹连接结构应力分布有助于预测连接件在实际工况下的损伤和失效行为。然而碳材料本身的脆性,以及受载时形变主要发生于内部螺纹的特性,常用的数字图像法(DIC)等应力分析手段并不适用。本文采用有限元仿真方法,对受载时的均质石墨螺柱-螺母内外连接结构进行研究。研究了弹性阶段,螺距P、螺纹咬合齿数n对结构应力变化的影响,并分析其损伤过程。结果表明:当螺纹咬合齿数值较小时,载荷分布较均匀,螺母的受载荷端面螺纹根部发生轻微应力集中。随着螺纹咬合齿数值的增加,连接部分螺纹根部的应力分布呈U型分布,两端螺纹承担更多应力,同时承载螺纹数量增加,导致螺纹连接强力提高。而螺距对于螺纹连接的整体应力分布影响较小。von Mises应力分布云图表明,螺母两端的应力集中最为严重,且随着载荷增加,内外螺纹根部的应力集中加剧,两端的螺纹区域将最先发生失效。

     

    Abstract: Understanding the stress distribution of threaded connection can help to predict the damage and failure behavior of the joints under actual working conditions. However, due to the brittle nature of carbon materials and the fact that deformation under load mainly occurs in the internal threads, commonly used stress analysis methods such as digital image method (DIC) are not applicable. In this paper, a finite element simulation method was used to investigate the internal and external connection structure of a homogeneous graphite stud-nut under load. The effects of pitch P and the number of thread bite teeth n on the stress change of the structure during the elastic phase were investigated, and the damage process was analyzed. The results show that when the value of thread bite teeth is small, the load distribution is more uniform and a slight stress concentration occurs at the root of the thread on the loaded end face of the nut. With the increase of the number of teeth of the thread, the stress distribution at the root of the connecting part shows a U-shaped distribution, and the two ends of the thread bear more stress. At the same time, the number of carrying threads increases, resulting in the increase of the strength of the thread connection. The pitch for threaded connections has little impact on the overall stress distribution. The von Mises stress distribution chart shows that the stress concentration at the ends of the nut is most serious, and with the increase of load, the internal and external screw thread root stress concentration increased, at the ends of the thread area will be the first failure happened.

     

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