电泳沉积制备BG/BG-FHA复合涂层

BG/BG-FHA composite coatings prepared by electrophoretic deposition method

  • 摘要: 采用电泳沉积在Ti6Al4V钛合金表面制备了以生物玻璃(BG)为中间层, BG与氟取代磷灰石(FHA)复合粉末为表层的BG/BG-FHA涂层。通过XRD、SEM、EDS和电子万能力学试验机对BG/BG-FHA复合涂层的物相结构、微观形貌和涂层结合力进行了分析, 优化了涂层的热处理制度, 并通过模拟体液浸泡实验研究了涂层的体外生物活性。结果表明: 涂层经过热处理后玻璃(BG)与钛合金基体发生化学反应, 有新相Ti3(PO4)4生成, 涂层和基体以化学冶金结合, 结合力大于20 MPa; 优化后涂层的热处理制度为: 热处理温度750 ℃, 保温12 min, 随炉冷却。BG/BG-FHA涂层浸泡后表面形成缺钙的类骨磷灰石, 成花瓣状生长, 长度为几百纳米, 具有优良的生物活性。

     

    Abstract: BG/BG-FHA composite coatings on the surface of Ti6Al4V alloy, which consist of a biological glass (BG) for the middle layer, BG and F doped hydroxyapatite (FHA) composite powder for the surface layer were prepared by electrophoretic deposition method. The phase composition, microstructure and adhesion of BG/BG-FHA composite coatings were analyzed by XRD, SEM, EDS and electronic universal material testing machine. The ameliorated heat-treatment process was obtained, and the in vitro biological activity was investigated by the soaking experiment in the simulated body fluid (SBF). The results show that a new phase Ti3(PO4)4 is generated in the interface between BG and Ti6Al4V base alloy after the BG/BG-FHA composite coatings were heat-treated appropriately, and the binding mode of the interface is chemically metallurgical bonding, which is higher than 20 MPa. Optimized heat treatment processing parameters are as follows: heat treatment temperature 750 ℃, holding time 12 min and furnace cooling. The bone-like calcium deficiency apatite, which grows like petal with several hundred nanometers in length, forms on the surface of BG/BG-FHA coating after soaking, showing excellent biological activity.

     

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