熔融沉积打印微纳米生物质填料增强聚乳酸基复合材料的研究进展

Research progress of biomass-based micro-nano filler reinforcing polylactic acid matrix composites printed by fused deposition modeling

  • 摘要: 熔融沉积成型(Fused deposition modeling,FDM)因其制造成本低廉和工艺简易等特点成为现今增材制造(Additive manufacturing,AM)技术中应用最广泛的一种类型,而聚乳酸(Polylactic acid,PLA)也因其良好的可生物降解性和生物相容性成为FDM线材的主要原料。但是,PLA较差的脆性、韧性及热稳定性等缺点严重限制了其打印产品在市场上的应用。因此,在PLA线材中加入某种或多种填料是解决其自身缺点的重要措施。其中,生物质填料是一种比较理想的选择,在PLA中加入生物质填料不仅可以有效克服基材的性能缺陷,而且产品具有良好的可生物降解性和环境友好性。本文综述了近几年来FDM打印生物质填料增强PLA复合材料的研究进展,阐释不同尺度结构(由微米尺寸到纳米尺寸)的生物质增强填料(如木粉、天然纤维、纳米纤维素)对PLA基复合材料的性能影响,并分析和总结复合材料的性能改善原因及其界面相容机制,最后对FDM打印PLA基复合材料的未来发展进行了展望。

     

    Abstract: Fused deposition modeling (FDM) has become one of the most widely used additive manufacturing (AM) technologies due to its low cost and easy-to-preparation. Also, polylactic acid (PLA) has become the main raw material of FDM filament due to its good biodegradability and biocompatibility. However, the poor brittleness, toughness and heat resistance of PLA have seriously limited the large-scale application of its printing products. Therefore, adding one or more fillers into PLA filament is an important measure to alleviate its own shortcomings. Among them, biomass-based filler is an ideal choice. Adding biomass-based filler into PLA can not only effectively overcome the performance defects of the substrate, but also has good biodegradability and environmental friendliness. This paper reviews the research progress of PLA composites reinforced by the biomass-based filler through FDM printing in recent years. The influence of reinforcing fillers (such as wood powder, natural fiber, nanocellulose) with different size (from micrometer to nanometer) on the properties of PLA-based composites is investigated, which demonstrates the reasons for improving the properties of composites and the mechanism of interfacial compatibility. Finally, the future development of FDM-printed PLA composites is prospected.

     

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